Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Removal

REMOVAL

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Clock here 2. DISCHARGE FUEL SYSTEM PRESSURE

2. DISCHARGE FUEL SYSTEM PRESSURE

Click here 3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 4. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)

4. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)

5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

6. DRAIN ENGINE COOLANT

Click here 7. REMOVE V-BANK COVER SUB-ASSEMBLY

7. REMOVE V-BANK COVER SUB-ASSEMBLY

(a) Raise the front of the V-bank cover to disengage the 2 pins.

Text in Illustration

*a

Pin

*b

Guide

(b) Disengage the 2 guides to remove the V-bank cover sub-assembly.

8. REMOVE NO. 1 V-BANK COVER BRACKET

(a) Remove the 2 bolts and No. 1 V-bank cover bracket from the intake air surge tank assembly.

9. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH NO. 1 AIR CLEANER HOSE

Click here 10. REMOVE NO. 2 SURGE TANK STAY

10. REMOVE NO. 2 SURGE TANK STAY

(a) Remove the 2 bolts and No. 2 surge tank stay from the cylinder head LH and intake air surge tank assembly.

11. REMOVE NO. 1 SURGE TANK STAY

(a) Remove the 2 bolts and No. 1 surge tank stay from the cylinder head LH and intake air surge tank assembly.

12. REMOVE THROTTLE BODY BRACKET

(a) Remove the 2 bolts and throttle body bracket from the timing chain cover assembly and intake air surge tank assembly.

13. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

(a) Disconnect the throttle body with motor connector from the throttle body with motor assembly.

(b) Slide the 2 clips and disconnect the No. 4 water by-pass hose and No. 5 water by-pass hose from the throttle body with motor assembly.

(c) Slide the clip and disconnect the fuel vapor feed hose from the purge VSV.

(d) Disengage the clamp to separate the fuel vapor feed hose from the intake air surge tank assembly.

(e) Disconnect the purge VSV connector from the purge VSV.

(f) Disengage the 2 clamps to separate the wire harness from the intake air surge tank assembly.

(g) Disengage the clamp to disconnect the No. 1 fuel pipe sub-assembly and No. 2 fuel pipe sub-assembly from the intake air surge tank assembly.

(h) Disengage the clamp to disconnect the heater hose from the intake air surge tank assembly.

(i) Disconnect the intake air control valve actuator connector from the intake air control valve actuator.

(j) Slide the clip and disconnect the PCV hose from the intake air surge tank assembly.

(k) Remove the 2 nuts, 5 bolts and intake air surge tank assembly from the intake manifold.

Text in Illustration

Bolt

Nut

(l) Remove the surge tank to intake manifold gasket from the intake air surge tank assembly.

14. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY

Click here 15. DISCONNECT ENGINE WIRE

15. DISCONNECT ENGINE WIRE

Click here 16. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

16. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

Click here 17. REMOVE INTAKE MANIFOLD

17. REMOVE INTAKE MANIFOLD

(a) Remove the 4 nuts, 4 bolts and intake manifold from the cylinder head sub-assembly and cylinder head LH.

Text in Illustration

Bolt

Nut

(b) Remove the 2 No. 1 intake manifold to head gaskets from the cylinder head sub-assembly and cylinder head LH.

Installation
INSTALLATION PROCEDURE 1. INSTALL INTAKE MANIFOLD (a) Set 2 new No. 1 intake manifold to head gaskets on cylinder head sub-assembly and cylinder head LH as shown in the illustration. ...

Intake System
On-vehicle Inspection ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT INTAKE SYSTEM (a) Check that there is no air suction at the points shown in the illustration. ...

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