REMOVAL
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. REMOVE FRONT WHEEL
2. DRAIN BRAKE FLUID
NOTICE:
Immediately wash off any brake fluid that comes into contact with any painted surfaces.
3. REMOVE FRONT DISC BRAKE ANTI-RATTLE WITH HOLE PIN
(a) for Pin Hold Clip Type A: (1) Remove the pin hold clip from the 2 front disc brake anti-rattle with hole pins. Text in Illustration
NOTICE: The pin hold clip can be used again if it has sufficient rebound; no deformation or wear; and has had all rust, dirt and foreign matter cleaned off. (2) Remove the 2 front disc brake anti-rattle with hole pins from the disc brake cylinder assembly. (3) Remove the anti-rattle spring from the front disc brake pad. NOTICE: The anti-rattle spring can be used again if it has sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign matter cleaned off. |
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(b) for Pin Hold Clip Type B: (1) Remove the 2 pin hold clips from the 2 front disc brake anti-rattle with hole pins. Text in Illustration
(2) Remove the 2 front disc brake anti-rattle with hole pins from the disc brake cylinder assembly. (3) Remove the anti-rattle spring from the front disc brake pad. NOTICE: The anti-rattle spring can be used again if it has sufficient rebound; no deformation, cracks or wear; and has had all rust, dirt and foreign matter cleaned off. |
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4. REMOVE FRONT DISC BRAKE PAD KIT
(a) Remove the 2 front disc brake pads with front anti squeal shim from the disc brake cylinder assembly.
5. REMOVE FRONT ANTI SQUEAL SHIM KIT
(a) Remove the 2 front anti squeal shims from each of the front disc brake pads.
6. REMOVE DISC BRAKE CYLINDER ASSEMBLY
(a) Using a union nut wrench 10 mm, separate the brake tube from the disc brake cylinder assembly.
HINT:
Use a container to collect the brake fluid as it drains out.
(b) Remove the 2 bolts and the disc brake cylinder assembly. |
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7. INSPECT DISC THICKNESS
(a) Using a micrometer, measure the disc thickness.
Standard thickness:
28.0 mm (1.10 in.)
Minimum thickness:
26.0 mm (1.03 in.)
If the disc thickness is less than the minimum, replace the front disc.
8. REMOVE FRONT DISC
(a) Place matchmarks on the front disc and the front axle hub and remove the front disc.
Text in Illustration
*a |
Matchmark |
Fail-safe Chart
FAIL-SAFE CHART
1. PULSE FAILURE OR DISPLACEMENT OF NON-DETECTION RANGE TO THE OPENING DIRECTION
(a) If the pulse sensor built into the power window regulator motor malfunctions,
the power window control system enters fail-safe mode.
Power Window Regulator Master Switch Assembly, Front Power Wi ...
Removal
REMOVAL
PROCEDURE
1. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
(See page )
2. REMOVE NO. 1 RADIATOR HOSE
3. REMOVE NO. 2 RADIATOR HOSE
4. DISCONNECT RADIATOR RESERVE TANK HOSE
5. SEPARATE TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)
(a) Disengage the c ...
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE INTAKE VALVE
(a) Using SST, compress the inner compression spring and remove the valve
spring retainer locks.
SST: 09202-70020
SST: 09202-00021
09202-01010
09202-01020
(b) Remove the valve s ...