Toyota Tacoma (2015-2018) Service Manual: Disassembly

Toyota Tacoma (2015-2018) Service Manual / 2gr-fks Engine Mechanical / Cylinder Head / Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE INTAKE VALVE

(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks.

SST: 09202-70020

SST: 09202-00021

09202-01010

09202-01020

(b) Remove the valve spring retainer, inner compression spring and intake valve.

HINT:

Arrange the removed parts in the correct order.

2. REMOVE EXHAUST VALVE

(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks.

SST: 09202-70020

09202-01010

09202-01020

SST: 09202-00021

(b) Remove the valve spring retainer, inner compression spring and exhaust valve.

HINT:

Arrange the removed parts in the correct order.

3. REMOVE VALVE STEM OIL SEAL

(a) Using needle-nose pliers, remove the valve stem oil seals.

4. REMOVE VALVE SPRING SEAT

(a) Using compressed air and a magnet hand, remove the valve spring seats by blowing air onto them.

5. REMOVE NO. 1 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 10 mm hexagon wrench, remove the 4 No. 1 straight screw plugs and 4 gaskets.

Text in Illustration

*A	Bank 1
*B	Bank 2

6. REMOVE NO. 2 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 14 mm hexagon wrench, remove the 2 No. 2 straight screw plugs and 2 gaskets.

Text in Illustration

*A	Bank 1
*B	Bank 2

7. REMOVE NO. 3 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 10 mm hexagon wrench, remove the 8 No. 3 straight screw plugs and 8 gaskets.

Text in Illustration

*A	Bank 1
*B	Bank 2

8. REMOVE UNION

NOTICE:

It is not necessary to remove the union unless it is being replaced.

9. REMOVE STUD BOLT

NOTICE:

If the stud bolt is deformed or the threads are damaged, replace it.

Precaution

PRECAUTION HINT: Any digits beyond the 0.01 mm (1/1000 in.) place for standard, minimum and maximum values should be used as a reference only. When both standard and maximum or minim ...

Inspection

INSPECTION PROCEDURE 1. INSPECT CYLINDER HEAD SUB-ASSEMBLY (a) Using a precision straightedge and feeler gauge, measure the warpage of the contact surfaces where the cylinder head contacts the cy ...

Other materials:

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE REAR PROPELLER SHAFT BOOT CLAMP (a) Place matchmarks on the propeller shaft and sleeve yoke. Text in Illustration *1 Rear Propeller Shaft Boot Clamp *2 Rear Sliding Shaft ...

On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT GARAGE DOOR OPENER (a) Press each switch and check that the red LED turns on. If one or more of the switches does not turn on the LED, confirm normal operation of the fuse and wire harness. If the fuse and wire harness are malfunctioni ...

Inspection
INSPECTION PROCEDURE 1. INSPECT CYLINDER BLOCK FOR WARPAGE (a) Using a precision straightedge and feeler gauge, measure the warpage of the contact surface of the cylinder head gasket. Standard warpage: 0 to 0.05 mm (0 to 0.00197 in.) Maximum warpage: 0.07 mm (0.00276 ...