Toyota Tacoma 2015-2018 Service Manual: Disassembly

Toyota Tacoma 2015-2018 Service Manual / 2gr-fks Engine Mechanical / Cylinder Head / Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE INTAKE VALVE

(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks.

SST: 09202-70020

SST: 09202-00021

09202-01010

09202-01020

(b) Remove the valve spring retainer, inner compression spring and intake valve.

HINT:

Arrange the removed parts in the correct order.

2. REMOVE EXHAUST VALVE

(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks.

SST: 09202-70020

09202-01010

09202-01020

SST: 09202-00021

(b) Remove the valve spring retainer, inner compression spring and exhaust valve.

HINT:

Arrange the removed parts in the correct order.

3. REMOVE VALVE STEM OIL SEAL

(a) Using needle-nose pliers, remove the valve stem oil seals.

4. REMOVE VALVE SPRING SEAT

(a) Using compressed air and a magnet hand, remove the valve spring seats by blowing air onto them.

5. REMOVE NO. 1 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 10 mm hexagon wrench, remove the 4 No. 1 straight screw plugs and 4 gaskets.

Text in Illustration

*A	Bank 1
*B	Bank 2

6. REMOVE NO. 2 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 14 mm hexagon wrench, remove the 2 No. 2 straight screw plugs and 2 gaskets.

Text in Illustration

*A	Bank 1
*B	Bank 2

7. REMOVE NO. 3 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 10 mm hexagon wrench, remove the 8 No. 3 straight screw plugs and 8 gaskets.

Text in Illustration

*A	Bank 1
*B	Bank 2

8. REMOVE UNION

NOTICE:

It is not necessary to remove the union unless it is being replaced.

9. REMOVE STUD BOLT

NOTICE:

If the stud bolt is deformed or the threads are damaged, replace it.

Precaution

PRECAUTION HINT: Any digits beyond the 0.01 mm (1/1000 in.) place for standard, minimum and maximum values should be used as a reference only. When both standard and maximum or minim ...

Inspection

INSPECTION PROCEDURE 1. INSPECT CYLINDER HEAD SUB-ASSEMBLY (a) Using a precision straightedge and feeler gauge, measure the warpage of the contact surfaces where the cylinder head contacts the cy ...

Other materials:

Removal
REMOVAL PROCEDURE 1. REMOVE TIMING CHAIN COVER ASSEMBLY (See page ) 2. SEPARATE NO. 2 WATER BY-PASS PIPE (for Vacuum Brake Booster) 3. REMOVE VACUUM PUMP ASSEMBLY (for Vacuum Brake Booster) 4. SET NO. 1 CYLINDER TO TDC/COMPRESSION 5. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY 6. REMO ...

On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT REFRIGERANT PRESSURE WITH MANIFOLD GAUGE SET (a) This is a method to specify trouble areas by using a manifold gauge set. Read the manifold gauge pressure when the following conditions are established. Test conditions: Engine has been warmed u ...

AVC-LAN Circuit
DESCRIPTION Each unit of the navigation system connected to the AVC-LAN (communication bus) transfers the switch signals using the AVC-LAN. If a short to +B or short to ground occurs in the AVC-LAN, the navigation system will not function normally because communication is not possible. WIRING ...