Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE INTAKE VALVE

(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks.

SST: 09202-70020

SST: 09202-00021

09202-01010

09202-01020

(b) Remove the valve spring retainer, inner compression spring and intake valve.

HINT:

Arrange the removed parts in the correct order.

2. REMOVE EXHAUST VALVE

(a) Using SST, compress the inner compression spring and remove the valve spring retainer locks.

SST: 09202-70020

09202-01010

09202-01020

SST: 09202-00021

(b) Remove the valve spring retainer, inner compression spring and exhaust valve.

HINT:

Arrange the removed parts in the correct order.

3. REMOVE VALVE STEM OIL SEAL

(a) Using needle-nose pliers, remove the valve stem oil seals.

4. REMOVE VALVE SPRING SEAT

(a) Using compressed air and a magnet hand, remove the valve spring seats by blowing air onto them.

5. REMOVE NO. 1 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 10 mm hexagon wrench, remove the 4 No. 1 straight screw plugs and 4 gaskets.

Text in Illustration

*A

Bank 1

*B

Bank 2

6. REMOVE NO. 2 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 14 mm hexagon wrench, remove the 2 No. 2 straight screw plugs and 2 gaskets.

Text in Illustration

*A

Bank 1

*B

Bank 2

7. REMOVE NO. 3 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from a straight screw plug or the plug is corroded, replace it.

(a) Using a 10 mm hexagon wrench, remove the 8 No. 3 straight screw plugs and 8 gaskets.

Text in Illustration

*A

Bank 1

*B

Bank 2

8. REMOVE UNION

NOTICE:

It is not necessary to remove the union unless it is being replaced.

9. REMOVE STUD BOLT

NOTICE:

If the stud bolt is deformed or the threads are damaged, replace it.

Precaution
PRECAUTION HINT: Any digits beyond the 0.01 mm (1/1000 in.) place for standard, minimum and maximum values should be used as a reference only. When both standard and maximum or minim ...

Inspection
INSPECTION PROCEDURE 1. INSPECT CYLINDER HEAD SUB-ASSEMBLY (a) Using a precision straightedge and feeler gauge, measure the warpage of the contact surfaces where the cylinder head contacts the cy ...

Other materials:

Removal
REMOVAL PROCEDURE 1. REMOVE REAR SEATBACK HINGE COVER 2. REMOVE REAR SEATBACK ASSEMBLY 3. REMOVE REAR SEATBACK HINGE SUB-ASSEMBLY 4. REMOVE REAR DOOR SCUFF PLATE 5. DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP (a) Disconnect the rear door opening trim weatherstrip to ...

Steering Angle Sensor Zero Point Malfunction (C1290)
DESCRIPTION The skid control ECU (brake actuator assembly) acquires steering angle sensor zero point every time the ignition switch is turned ON and the vehicle is driven at 35 km/h (22 mph) or more for approximately 5 seconds. The ECU also stores the previous zero point. If front wheel alig ...

Ignition Hold Monitor Malfunction (B2271)
DESCRIPTION This DTC is stored when a malfunction in the IG circuit or IG hold circuit in the certification ECU (smart key ECU assembly) is detected. HINT: When the cable is disconnected and reconnected to the negative (-) battery terminal, the power source mode returns to the state it was in ...

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