Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL BRAKE BOOSTER ACCUMULATOR ASSEMBLY

(a) Place the brake booster pump in a vise with a cloth.

(a) Place the brake booster pump in a vise with a cloth.

(b) Install the brake booster accumulator pipe, compression spring and a new O-ring.

NOTICE:

Ensure that no foreign matter enters the pump.

(c) Using a socket wrench (17 mm), install the brake booster accumulator onto the brake booster pump.

Torque:

57 N·m {585 kgf·cm, 42 ft·lbf}

2. INSTALL MASTER CYLINDER SOLENOID

(a) Place a new gasket on the master cylinder solenoid and install them onto

(a) Place a new gasket on the master cylinder solenoid and install them onto the master cylinder body with 6 new bolts.

Torque:

32 N·m {325 kgf·cm, 24 ft·lbf}

NOTICE:

Do not let water, dust, and/or other objects attach to the surface and/or attaching surface of the master cylinder solenoid, master cylinder and body gasket.

3. INSTALL PISTON

(a) Apply lithium soap base glycol grease to the new piston.

(b) Install the piston onto the master cylinder body.

(c) Using 2 screwdrivers, install a new C-ring while pressing the piston.

NOTICE:

  • If the piston is pulled out at an angle, there is a possibility that the cylinder bore could be damaged.
  • Be careful not to damage the rubber lips on the piston when reassembling.

4. INSTALL MASTER CYLINDER BOOT

5. INSTALL MASTER CYLINDER PUSH ROD CLEVIS

(a) Install the lock nut and master cylinder push rod clevis onto the rod operating adapter.

(b) Install the hydraulic brake booster side lock nut and rod operating adapter onto the hydraulic brake booster.

Torque:

26 N·m {260 kgf·cm, 19 ft·lbf}

6. INSTALL BRAKE BOOSTER PUMP BRACKET

(a) Using a hexagon wrench (5 mm), install the brake booster pump bracket with

(a) Using a hexagon wrench (5 mm), install the brake booster pump bracket with the 2 screws.

Torque:

7.8 N·m {80 kgf·cm, 69 in·lbf}

(b) Install the bush onto the brake booster pump bracket.

7. INSTALL BRAKE ACTUATOR BRACKET

(a) Using a hexagon wrench (5 mm), install the brake actuator bracket with the

(a) Using a hexagon wrench (5 mm), install the brake actuator bracket with the screw.

Torque:

7.8 N·m {80 kgf·cm, 69 in·lbf}

8. INSTALL BRAKE BOOSTER WITH ACCUMULATOR PUMP ASSEMBLY

(a) Install the 2 collars and 2 bushes onto the brake booster w/ accumulator

(a) Install the 2 collars and 2 bushes onto the brake booster w/ accumulator pump assembly.

(b) Using a hexagon wrench (4 mm), install the 2 pins.

Torque:

7.8 N·m {80 kgf·cm, 69 in·lbf}

(c) Install the brake booster w/ accumulator pump assembly.

(d) Install a new clip.

(e) Install the wire harness with the 2 screws.

Torque:

2.9 N·m {30 kgf·cm, 26 in·lbf}

(f) Install the 2 new plugs.

9. INSTALL BRAKE ACTUATOR TUBE NO. 1

(a) Using a union nut wrench, install the brake actuator tube No. 1.

(a) Using a union nut wrench, install the brake actuator tube No. 1.

Torque:

without union nut wrench :

15 N·m {155 kgf·cm, 11 ft·lbf}

with union nut wrench :

14 N·m {145 kgf·cm, 10 ft·lbf}

HINT:

  • This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) (See page This torque value is effective when the union nut wrench is parallel ).
  • This torque value is effective when the union nut wrench is parallel to the torque wrench.

10. INSTALL BRAKE ACTUATOR HOSE NO.1

(a) Using needle-nose pliers, install the brake actuator hose and 2 clips.

(a) Using needle-nose pliers, install the brake actuator hose and 2 clips.

11. INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY

(a) Install the cap.

(b) Apply lithium soap base glycol grease to the 3 new grommets.

(c) Install the 3 grommets to the master cylinder body.

NOTICE:

Be careful of the size of each grommets.

(d) Install the master cylinder reservoir.

(e) Using a pin punch and hammer, install a new pin onto the master cylinder reservoir.

(f) Install the screw onto the master cylinder reservoir.

Torque:

1.7 N·m {17 kgf·cm, 15 in·lbf}

12. INSTALL BRAKE ACTUATOR BRACKET NO. 1

(a) Install the fluid level warning switch connector.

(a) Install the fluid level warning switch connector.

(b) Using a hexagon wrench (5 mm), install the brake actuator bracket No. 1 with the screw.

Torque:

7.8 N·m {80 kgf·cm, 69 in·lbf}

Inspection
INSPECTION PROCEDURE 1. INSPECT BRAKE BOOSTER PUMP ASSEMBLY (a) Connect the positive (+) lead from the battery to the red cable of the pump, and the negative (-) lead to the black cable. (b) C ...

Disposal
DISPOSAL PROCEDURE 1. DISPOSE OF BRAKE BOOSTER ACCUMULATOR ASSEMBLY (a) Place the brake booster accumulator in a vise and cover it with a cloth. (b) Slowly cut a hole on the brake booster accumu ...

Other materials:

Problem Symptoms Table
PROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by check ...

Setup menu
You can adjust the multimedia system to your desired settings. Display “Setup” screen Press the “SETUP” button to display the “Setup” screen. Select to adjust the settings for operation sounds, screen animation, etc. Select to set the voice settings. Select to adjust the sett ...

Navigation Receiver
Components COMPONENTS ILLUSTRATION ILLUSTRATION Removal REMOVAL PROCEDURE 1. REMOVE INSTRUMENT CLUSTER CENTER FINISH PANEL SUB-ASSEMBLY (See page ) 2. REMOVE NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (a) Remove the 4 bolts. (b ...

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