Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL NO. 3 REAR BODY NAME PLATE (for 2GR-FKS)

2. INSTALL NO. 2 REAR BODY NAME PLATE (for 4WD) 2. INSTALL NO. 2 REAR BODY NAME PLATE (for 4WD)

2. INSTALL NO. 2 REAR BODY NAME PLATE (for 4WD)

3. INSTALL SIDE GATE SUPPORT FEMALE HINGE RH 3. INSTALL SIDE GATE SUPPORT FEMALE HINGE RH

3. INSTALL SIDE GATE SUPPORT FEMALE HINGE RH

(a) Engage the claw to install the side gate support female hinge RH.

4. INSTALL TAIL GATE HINGE ASSEMBLY RH

(a) Using a T40 "TORX" socket wrench, install the tail gate hinge assembly RH with the bolt and 2 screws.

Torque:

Bolt :

27 N·m {275 kgf·cm, 20 ft·lbf}

Screw :

27 N·m {275 kgf·cm, 20 ft·lbf}

5. INSTALL TAIL GATE HINGE ASSEMBLY LH

(a) Using a T40 "TORX" socket wrench, install the tail gate hinge assembly LH with the bolt and 2 screws.

Torque:

Bolt :

27 N·m {275 kgf·cm, 20 ft·lbf}

Screw :

27 N·m {275 kgf·cm, 20 ft·lbf}

6. INSTALL TAIL GATE STAY ASSEMBLY

(a) Using a T40 "TORX" socket wrench, install the tail gate stay assembly with the tail gate stay shaft and washer.

Torque:

26 N·m {260 kgf·cm, 19 ft·lbf}

HINT:

Use the same procedure for the LH side and RH side.

7. INSTALL TAIL GATE STAY STOPPER

(a) Using a T40 "TORX" socket wrench, install the tail gate stopper with the tail gate stay shaft.

Torque:

26 N·m {260 kgf·cm, 19 ft·lbf}

HINT:

Use the same procedure for the LH side and RH side.

8. INSTALL TAIL GATE

(a) Install the tail gate onto the vehicle by engaging the hinge on the left side first and then the hinge on the right side.

NOTICE:

Be careful not to drop the tail gate.

(b) Engage the tail gate stay to the tail gate stay stopper as shown in the illustration.

HINT:

Use the same procedure for the LH side and RH side.

(c) Engage the 2 guides and 2 claws to connect the wire harness from the tail gate.

(d) Engage the clamp.

Text in Illustration

*a

Guide

*b

Clamp

(e) Engage the clamp.

9. INSTALL TAIL GATE LOCK STRIKER

(a) Using a T40 "TORX" socket wrench, install the tail gate lock striker with the 2 bolts.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

HINT:

Use the same procedure for the LH side and RH side.

10. INSTALL TAIL GATE HANDLE ASSEMBLY

(a) Engage the guide to install the tail gate handle assembly.

(b) Install the 2 bolts.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

11. INSTALL TAIL GATE LOCK CONTROL LINK

(a) Rotate the snap as shown in the illustration to engage the snap to install the tail gate lock control link to tail gate lock assembly LH.

Text in Illustration

*a

Snap

HINT:

Use the same procedure for the LH side and RH side.

12. INSTALL TAIL GATE LOCK ASSEMBLY LH

(a) Using a T40 "TORX" socket wrench, install the tail gate lock assembly LH with the 2 bolts.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

(b) Engage the clamp.

(c) Rotate the snap as shown in the illustration to engage the snap to install the tail gate lock control link to tail gate handle assembly.

Text in Illustration

*a

Snap

*b

Tail Gate Lock Control Link

13. INSTALL TAIL GATE LOCK ASSEMBLY RH

(a) Using a T40 "TORX" socket wrench, install the tail gate lock assembly RH with the 2 bolts.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

(b) Engage the clamp.

(c) Rotate the snap as shown in the illustration to engage the snap to install the tail gate lock control link to tail gate handle assembly.

Text in Illustration

*a

Snap

*b

Tail Gate Lock Control Link

14. INSTALL REAR TELEVISION CAMERA ASSEMBLY

15. INSTALL TAIL GATE SERVICE HOLE COVER

15. INSTALL TAIL GATE SERVICE HOLE COVER

(a) Using a T30 "TORX" socket wrench, install the tail gate service hole cover with the 8 screws.

16. INSTALL TAIL GATE PROTECTOR

(See page Tonneau Cover Assembly )

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE TAIL GATE PROTECTOR (See page ) 2. REMOVE TAIL GATE SERVICE HOLE COVER (a) Using a T30 "TORX" socket wrench, remove the 8 screws and tail gat ...

Tonneau Cover Assembly
Removal REMOVAL PROCEDURE 1. REMOVE TOP COVER SUB-ASSEMBLY (a) Open the cover. (b) Remove the bolt and top cover sub-assembly. 2. REMOVE RE ...

Other materials:

Noise Occurs or Sound Skips when Portable Player Plays
CAUTION / NOTICE / HINT HINT: Perform this check with the portable player volume set at an appropriate level. Make sure that there are no obstructions between the portable player and navigation receiver assembly that may block signals, and that the portable player and navig ...

Diagnostic Trouble Code Chart
DIAGNOSTIC TROUBLE CODE CHART Differential System (w/ Differential Lock) DTC Code Detection Item See page P163B 4WD ECU Malfunction P17BB Rear Differential Lock Position SW Stuck OFF ...

On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE 1. CHECK FUEL PUMP ASSEMBLY OPERATION (a) Check fuel pressure. (1) Connect the Techstream to the DLC3. (2) Start the engine. (3) Turn the Techstream on. (4) Enter the following menus: Powertrain / Engine / Active Test / Control the Target Fuel Pressure. (5) ...

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