Toyota Tacoma 2015-2018 Service Manual: Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL NO. 3 REAR BODY NAME PLATE (for 2GR-FKS)
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2. INSTALL NO. 2 REAR BODY NAME PLATE (for 4WD)
3. INSTALL SIDE GATE SUPPORT FEMALE HINGE RH
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(a) Engage the claw to install the side gate support female hinge RH. |
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4. INSTALL TAIL GATE HINGE ASSEMBLY RH
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(a) Using a T40 "TORX" socket wrench, install the tail gate hinge assembly RH with the bolt and 2 screws. Torque: Bolt : 27 N·m {275 kgf·cm, 20 ft·lbf} Screw : 27 N·m {275 kgf·cm, 20 ft·lbf} |
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5. INSTALL TAIL GATE HINGE ASSEMBLY LH
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(a) Using a T40 "TORX" socket wrench, install the tail gate hinge assembly LH with the bolt and 2 screws. Torque: Bolt : 27 N·m {275 kgf·cm, 20 ft·lbf} Screw : 27 N·m {275 kgf·cm, 20 ft·lbf} |
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6. INSTALL TAIL GATE STAY ASSEMBLY
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(a) Using a T40 "TORX" socket wrench, install the tail gate stay assembly with the tail gate stay shaft and washer. Torque: 26 N·m {260 kgf·cm, 19 ft·lbf} HINT: Use the same procedure for the LH side and RH side. |
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7. INSTALL TAIL GATE STAY STOPPER
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(a) Using a T40 "TORX" socket wrench, install the tail gate stopper with the tail gate stay shaft. Torque: 26 N·m {260 kgf·cm, 19 ft·lbf} HINT: Use the same procedure for the LH side and RH side. |
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8. INSTALL TAIL GATE
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(a) Install the tail gate onto the vehicle by engaging the hinge on the left side first and then the hinge on the right side. NOTICE: Be careful not to drop the tail gate. |
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(b) Engage the tail gate stay to the tail gate stay stopper as shown in the illustration. HINT: Use the same procedure for the LH side and RH side. |
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(c) Engage the 2 guides and 2 claws to connect the wire harness from the tail gate. |
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(d) Engage the clamp.
Text in Illustration|
*a |
Guide |
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*b |
Clamp |
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(e) Engage the clamp. |
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9. INSTALL TAIL GATE LOCK STRIKER
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(a) Using a T40 "TORX" socket wrench, install the tail gate lock striker with the 2 bolts. Torque: 29 N·m {296 kgf·cm, 21 ft·lbf} HINT: Use the same procedure for the LH side and RH side. |
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10. INSTALL TAIL GATE HANDLE ASSEMBLY
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(a) Engage the guide to install the tail gate handle assembly. |
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(b) Install the 2 bolts.
Torque:
5.5 N·m {56 kgf·cm, 49 in·lbf}
11. INSTALL TAIL GATE LOCK CONTROL LINK
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(a) Rotate the snap as shown in the illustration to engage the snap to install the tail gate lock control link to tail gate lock assembly LH. Text in Illustration
HINT: Use the same procedure for the LH side and RH side. |
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12. INSTALL TAIL GATE LOCK ASSEMBLY LH
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(a) Using a T40 "TORX" socket wrench, install the tail gate lock assembly LH with the 2 bolts. Torque: 29 N·m {296 kgf·cm, 21 ft·lbf} |
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(b) Engage the clamp.
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(c) Rotate the snap as shown in the illustration to engage the snap to install the tail gate lock control link to tail gate handle assembly. Text in Illustration
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13. INSTALL TAIL GATE LOCK ASSEMBLY RH
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(a) Using a T40 "TORX" socket wrench, install the tail gate lock assembly RH with the 2 bolts. Torque: 29 N·m {296 kgf·cm, 21 ft·lbf} |
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(b) Engage the clamp.
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(c) Rotate the snap as shown in the illustration to engage the snap to install the tail gate lock control link to tail gate handle assembly. Text in Illustration
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14. INSTALL REAR TELEVISION CAMERA ASSEMBLY
15. INSTALL TAIL GATE SERVICE HOLE COVER
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(a) Using a T30 "TORX" socket wrench, install the tail gate service hole cover with the 8 screws. |
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16. INSTALL TAIL GATE PROTECTOR
(See page )
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE TAIL GATE PROTECTOR
(See page )
2. REMOVE TAIL GATE SERVICE HOLE COVER
(a) Using a T30 "TORX" socket wrench, remove the 8 screws and tail gat ...
Tonneau Cover Assembly
Removal
REMOVAL
PROCEDURE
1. REMOVE TOP COVER SUB-ASSEMBLY
(a) Open the cover.
(b) Remove the bolt and top cover sub-assembly.
2. REMOVE RE ...
Other materials:
Combination Meter
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting
the cable from the negative (-) battery terminal. Therefore, make sure to read the
disconnecting the cable fro ...
Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for both the LH and RH sides.
The procedure described below is for the LH side.
PROCEDURE
1. INSTALL FOG LAMP ASSEMBLY
(a) Engage the 2 guides to install the fog light assembly.
(b) Install the screw.
(c) Con ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL OIL COOLER TUBE
(a) Install the oil cooler tube to the vehicle body with the 2 bolts.
Torque:
28 N·m {286 kgf·cm, 21 ft·lbf}
2. INSTALL NO. 4 OIL COOLER INLET HOSE AND NO. 4 OIL COOLER OUTLET HOSE
NOTICE:
When connecting the hoses to the tube, su ...