Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: On-vehicle Inspection

ON-VEHICLE INSPECTION

PROCEDURE

1. INSPECT RADIATOR CAP SUB-ASSEMBLY

CAUTION:

Do not remove the radiator cap sub-assembly while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

(a) Measure the valve opening pressure.

(1) If there are water stains or foreign matter on rubber packing 1, 2 or 3,

(1) If there are water stains or foreign matter on rubber packing 1, 2 or 3, clean it by using water and finger scouring.

(2) Check that rubber packing 1, 2 and 3 are not deformed, cracked or swollen.

(3) Check that rubber packing 3 and 4 are not stuck together.

(4) Apply engine coolant to rubber packing 2 and 3.

(5) When using the radiator cap tester, tilt it 30° or more.

Text in Illustration

*1

Radiator Cap Sub-assembly

*a

Radiator Cap Tester

*b

More than 30°

(6) Pump the radiator cap tester several times and check the maximum pressure.*1

Pumping speed:

1 pump per second

HINT:

*1: Even if the radiator cap sub-assembly cannot maintain the maximum pressure, it is not necessarily defective.

Standard Judgment Criterion:

Item

Specified Condition

Standard value

(for brand-new cap)

93 to 123 kPa (1.0 to 1.3 kgf/cm2, 14 to 18 psi)

Minimum standard value

(for used cap)

79 kPa (0.8 kgf/cm2, 11 psi)

If the maximum pressure is less than the minimum standard value, replace the radiator cap sub-assembly.

2. INSPECT FINS FOR BLOCKAGE

(a) If the fins are clogged, wash them with water or a steam cleaner and dry them with compressed air.

NOTICE:

  • To avoid damaging the fins, the injection direction should be at right angles to the core surface.
  • If the steam cleaner is too close to the core, there is a possibility of damaging the fins, so keep the following injection distances.

    Standard Injection Distance:

    Injection Pressure

    Specified Condition

    2942 to 4903 kPa

    (30.0 to 50.0 kgf/cm2, 427 to 711 psi)

    300 mm (11.8 in.)

    4903 to 7845 kPa

    (50.0 to 80.0 kgf/cm2, 711 to 1138 psi)

    500 mm (19.7 in.)

  • If the fins are bent, straighten them with a screwdriver or pliers.
  • Do not expose electronic components to water.

(b) Dry the fins with compressed air.

Components
COMPONENTS ILLUSTRATION ILLUSTRATION ILLUSTRATION ...

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE RADIATOR DRAIN COCK PLUG (a) Remove the radiator drain cock plug from the radiator assembly. (b) Remove the O-ring from the radiator drain cock plug. 2. REMOVE RAD ...

Other materials:

Indicator Circuit
DESCRIPTION The forward recognition camera sends indicator illumination request signals to the combination meter assembly via CAN communication. CAUTION / NOTICE / HINT NOTICE: When replacing the combination meter assembly, always replace it with a new one. If a combination meter assembly wh ...

Air Mix Control Servo Motor
Inspection INSPECTION PROCEDURE 1. INSPECT AIR MIX CONTROL SERVO MOTOR (for Manual Air Conditioning System) (a) Inspect the servo motor operation. Text in Illustration *a 0 V *b 6V ...

Installation
INSTALLATION PROCEDURE 1. INSTALL FRONT CONSOLE BOX (for Automatic Transmission) (a) When installing a new front console box: Text in Illustration *a Runner Portion *b Cut Off (1) Usin ...

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