INSTALLATION
CAUTION / NOTICE / HINT
HINT:
Perform "Inspection After Repairs" after replacing the fuel injector assembly
(See page
).
PROCEDURE
1. INSTALL FUEL INJECTOR ASSEMBLY
HINT:
Perform "Inspection After Repairs" after replacing the fuel injector assembly
(See page
).
(a) Apply gasoline to new O-rings and install them to each injector.
NOTICE:
Check that there is no damage or foreign material in the groove of the injector when installing the O-rings.
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(b) Install the fuel injector assemblies to the fuel delivery pipe sub-assembly. Text in Illustration
NOTICE:
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2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
NOTICE:
(a) Install 6 new injection vibration insulators to the intake manifold.
(b) Install the 4 No. 1 delivery pipe spacers to the intake manifold.
(c) Install the fuel delivery pipe sub-assembly (with fuel injector assembly) to the intake manifold.
NOTICE:
Be careful not to twist the O-ring.
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(d) Install the fuel injector assemblies to the fuel delivery pipe sub-assemblies with the 4 bolts in the order shown in the illustration. Torque: 17 N·m {173 kgf·cm, 13 ft·lbf} |
|
(e) Connect the No. 1 fuel tube sub-assembly to the fuel delivery pipe sub-assembly
(See page
).
(f) Connect the connector.
3. CONNECT ENGINE WIRE
(a) for RH Side:
(1) Connect the engine wire with the 2 bolts.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
(2) Connect the 13 connectors.
(3) Engage the 2 clamps.
(b) for LH Side:
(1) Connect the connector.
(2) Connect the engine wire to the cylinder head cover sub-assembly LH with the nut.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
4. CONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY
(a) Connect the No. 2 fuel tube sub-assembly to the fuel tube sub-assembly (See
page
).
(b) Engage the 2 clamps.
5. INSTALL INTAKE AIR SURGE TANK ASSEMBLY
(See page
)
Removal
Fuel Main ValveData List / Active Test
DATA LIST / ACTIVE TEST
1. DATA LIST
HINT:
Using the Techstream to read the Data List allows the values or states of switches,
sensors, actuators and other items to be read without removing any parts. This non-intrusive
inspection can be very useful because intermittent conditions or signals ...
Installation
INSTALLATION
CAUTION / NOTICE / HINT
CAUTION:
Be sure to perform this procedure with several people as the transfer assembly
is very heavy.
PROCEDURE
1. INSTALL TRANSFER CASE LOWER PROTECTOR
(a) Install the transfer case lower protector with the 4 bolts.
Torque:
18 N·m {184 kgf·cm, 13 f ...
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE REAR AXLE SHAFT SNAP RING
(a) Using a snap ring expander, remove the snap ring.
2. REMOVE REAR AXLE SHAFT
(a) Using SST and press, remove the rear axle shaft.
SST: 09521-25011
SST: 09521-25021
3. REMOVE REAR AXLE BEARING RETAINER INNER
(a) Remove the rear ...