Toyota Tacoma 2015-2018 Service Manual: Installation

Toyota Tacoma 2015-2018 Service Manual / 2gr-fks Fuel / Fuel Injector(for Port Injection) / Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

Perform "Inspection After Repairs" after replacing the fuel injector assembly (See page PROCEDURE ).

PROCEDURE

1. INSTALL FUEL INJECTOR ASSEMBLY

HINT:

Perform "Inspection After Repairs" after replacing the fuel injector assembly (See page (a) Apply gasoline to new O-rings and install them to each injector. ).

(a) Apply gasoline to new O-rings and install them to each injector.

NOTICE:

Check that there is no damage or foreign material in the groove of the injector when installing the O-rings.

(b) Install the fuel injector assemblies to the fuel delivery pipe sub-assembly.

Text in Illustration

Stopper

NOTICE:

Check that there is no damage or foreign material in the inlet of the fuel delivery pipe sub-assembly.
Be careful not to twist the O-ring.
Install the fuel injector assembly so that its stopper aligns with the positioning gap of the fuel delivery pipe sub-assembly.

2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

NOTICE:

Do not remove the fuel pressure sensor from the fuel delivery pipe sub-assembly.
If a fuel pressure sensor is removed, replace the fuel delivery pipe sub-assembly (fuel pressure sensor) with a new one.

(a) Install 6 new injection vibration insulators to the intake manifold.

(b) Install the 4 No. 1 delivery pipe spacers to the intake manifold.

NOTICE:

Be careful not to twist the O-ring.

(d) Install the fuel injector assemblies to the fuel delivery pipe sub-assemblies with the 4 bolts in the order shown in the illustration.

Torque:

17 N·m {173 kgf·cm, 13 ft·lbf}

(e) Connect the No. 1 fuel tube sub-assembly to the fuel delivery pipe sub-assembly (See page (f) Connect the connector. ).

(f) Connect the connector.

3. CONNECT ENGINE WIRE

(a) for RH Side:

(1) Connect the engine wire with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(2) Connect the 13 connectors.

(3) Engage the 2 clamps.

(b) for LH Side:

(1) Connect the connector.

(2) Connect the engine wire to the cylinder head cover sub-assembly LH with the nut.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

4. CONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY

(a) Connect the No. 2 fuel tube sub-assembly to the fuel tube sub-assembly (See page (b) Engage the 2 clamps. ).

(b) Engage the 2 clamps.

5. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

(See page Fuel Main Valve )

Removal

REMOVAL PROCEDURE 1. REMOVE INTAKE AIR SURGE TANK ASSEMBLY (See page ) 2. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY (a) Disengage the 2 clamps. ...

Fuel Main Valve

Components COMPONENTS ILLUSTRATION Removal REMOVAL PROCEDURE 1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY (See page ) 2. REMOVE FUEL SENDER GAUGE ASSEMBLY 3. REMOVE NO. ...

Other materials:

Key information
The following keys are provided with the vehicle. Vehicles without engine immobilizer system Master keys Key number plate Vehicles with engine immobilizer system Master keys Key number plate ■Key number plate Keep the plate in a safe place such as your wallet, not in the v ...

Head restraints
Head restraints are provided for all seats. ■ Adjusting the head restraints Bench type front seat Up Pull the head restraints up. Down Push the head restraint down while pushing the lock release button. Separated type front seat Up Pull the head restraints up. Down Push th ...

Inspection
INSPECTION PROCEDURE 1. INSPECT RADIATOR CORE SUB-ASSEMBLY Check the core plate for damage. Text in Illustration *1 Core Plate *2 Radiator Core If the sides of the core plate groove are deformed, it is impossible to reassem ...