Toyota Tacoma (2015-2018) Service Manual: Installation

Toyota Tacoma (2015-2018) Service Manual / 2gr-fks Cooling / Water Pump / Installation

INSTALLATION

PROCEDURE

1. INSTALL ENGINE WATER PUMP ASSEMBLY

(a) Install the engine water pump assembly and a new gasket to the timing chain cover assembly with the 15 bolts.

Torque:

for Bolt A and B :

11 N·m {112 kgf·cm, 8 ft·lbf}

for Bolt C :

21 N·m {214 kgf·cm, 15 ft·lbf}

for Bolt D :

43 N·m {438 kgf·cm, 32 ft·lbf}

NOTICE:

Be sure to apply adhesive to the 2 bolts labeled B before reusing them, or replace them with new ones if necessary.
Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
Make sure that there is no oil on the threads of the bolts labeled C, D.

2. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the 2 No. 2 idler pulley sub-assemblies to the timing chain cover assembly with the 2 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

3. INSTALL VANE PUMP ASSEMBLY

(a) Install the vane pump assembly to the timing chain cover assembly with the 2 bolts.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

5. INSTALL COOLER COMPRESSOR ASSEMBLY

(See page 6. INSTALL FAN SHROUD )

6. INSTALL FAN SHROUD

7. INSTALL TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)

(a) Engage the clamp to install the 2 transmission oil cooler hoses to the fan shroud.

8. CONNECT RADIATOR RESERVE TANK HOSE

9. INSTALL NO. 2 RADIATOR HOSE

10. INSTALL NO. 1 RADIATOR HOSE

11. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

(See page 2gr-fks Emission Control )

Removal

REMOVAL PROCEDURE 1. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY (See page ) 2. REMOVE NO. 1 RADIATOR HOSE 3. REMOVE NO. 2 RADIATOR HOSE 4. DISCONNECT RADIATOR RESERVE TANK HOSE 5 ...

Other materials:

On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT PARK/NEUTRAL POSITION SWITCH (a) Apply the parking brake. (b) Turn the ignition switch to ON. (c) Depress the brake pedal and move the shift lever to any position other than P. (d) Depress the brake pedal and check that the engine starts when the sh ...

Dtc Check / Clear
DTC CHECK / CLEAR 1. SUPPLEMENTAL RESTRAINT SYSTEM DTC CHECK (USING SST CHECK WIRE) (a) Check the DTCs (Present DTCs). (1) Turn the ignition switch to ON, and wait for approximately 60 seconds. (2) Using SST, connect terminals TC and CG of the DLC3. SST: 09843-18040 NOTICE: Connect the term ...

Precaution
PRECAUTION 1. INSPECTION PROCEDURE FOR VEHICLE INVOLVED IN ACCIDENT (a) Perform the zero point calibration and sensitivity check if any of the following conditions apply. The occupant detection ECU is replaced. Accessories (seatback tray and seat cover, etc.) are installed. The f ...