Toyota Tacoma (2015-2018) Service Manual: Installation

Toyota Tacoma (2015-2018) Service Manual / 2gr-fks Cooling / Water Pump / Installation

INSTALLATION

PROCEDURE

1. INSTALL ENGINE WATER PUMP ASSEMBLY

(a) Install the engine water pump assembly and a new gasket to the timing chain cover assembly with the 15 bolts.

Torque:

for Bolt A and B :

11 N·m {112 kgf·cm, 8 ft·lbf}

for Bolt C :

21 N·m {214 kgf·cm, 15 ft·lbf}

for Bolt D :

43 N·m {438 kgf·cm, 32 ft·lbf}

NOTICE:

Be sure to apply adhesive to the 2 bolts labeled B before reusing them, or replace them with new ones if necessary.
Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
Make sure that there is no oil on the threads of the bolts labeled C, D.

2. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the 2 No. 2 idler pulley sub-assemblies to the timing chain cover assembly with the 2 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

3. INSTALL VANE PUMP ASSEMBLY

(a) Install the vane pump assembly to the timing chain cover assembly with the 2 bolts.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

5. INSTALL COOLER COMPRESSOR ASSEMBLY

(See page 6. INSTALL FAN SHROUD )

6. INSTALL FAN SHROUD

7. INSTALL TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)

(a) Engage the clamp to install the 2 transmission oil cooler hoses to the fan shroud.

8. CONNECT RADIATOR RESERVE TANK HOSE

9. INSTALL NO. 2 RADIATOR HOSE

10. INSTALL NO. 1 RADIATOR HOSE

11. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

(See page 2gr-fks Emission Control )

Removal

REMOVAL PROCEDURE 1. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY (See page ) 2. REMOVE NO. 1 RADIATOR HOSE 3. REMOVE NO. 2 RADIATOR HOSE 4. DISCONNECT RADIATOR RESERVE TANK HOSE 5 ...

Other materials:

Check Mode Procedure
CHECK MODE PROCEDURE 1. DESCRIPTION (a) Check mode has a higher sensitivity to malfunctions and can detect malfunctions that normal mode cannot detect. Check mode can also detect all the malfunctions that normal mode can detect. In check mode, DTCs are detected with 1 trip detection logic. ...

Clutch Pedal Switch
On-vehicle Inspection ON-VEHICLE INSPECTION PROCEDURE 1. CHECK CLUTCH START SYSTEM (a) Check that the engine does not start when the clutch pedal is released. (b) Check that the engine starts when the clutch pedal is fully depressed. If necessary, replace the clutch start switch assembly. ...

Rear Differential Lock Position SW Stuck ON (P17BC)
DESCRIPTION This DTC is output when an ON malfunction of the differential lock indicator switch is detected. DTC No. Detection Item DTC Detection Condition Trouble Area P17BC Rear Differential Lock Position SW Stuck ON ...