Toyota Tacoma 2015-2018 Service Manual: Installation

Toyota Tacoma 2015-2018 Service Manual / 2gr-fks Cooling / Water Pump / Installation

INSTALLATION

PROCEDURE

1. INSTALL ENGINE WATER PUMP ASSEMBLY

(a) Install the engine water pump assembly and a new gasket to the timing chain cover assembly with the 15 bolts.

Torque:

for Bolt A and B :

11 N·m {112 kgf·cm, 8 ft·lbf}

for Bolt C :

21 N·m {214 kgf·cm, 15 ft·lbf}

for Bolt D :

43 N·m {438 kgf·cm, 32 ft·lbf}

NOTICE:

Be sure to apply adhesive to the 2 bolts labeled B before reusing them, or replace them with new ones if necessary.
Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
Make sure that there is no oil on the threads of the bolts labeled C, D.

2. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the 2 No. 2 idler pulley sub-assemblies to the timing chain cover assembly with the 2 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

3. INSTALL VANE PUMP ASSEMBLY

(a) Install the vane pump assembly to the timing chain cover assembly with the 2 bolts.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

5. INSTALL COOLER COMPRESSOR ASSEMBLY

(See page 6. INSTALL FAN SHROUD )

6. INSTALL FAN SHROUD

7. INSTALL TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)

(a) Engage the clamp to install the 2 transmission oil cooler hoses to the fan shroud.

8. CONNECT RADIATOR RESERVE TANK HOSE

9. INSTALL NO. 2 RADIATOR HOSE

10. INSTALL NO. 1 RADIATOR HOSE

11. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

(See page 2gr-fks Emission Control )

Removal

REMOVAL PROCEDURE 1. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY (See page ) 2. REMOVE NO. 1 RADIATOR HOSE 3. REMOVE NO. 2 RADIATOR HOSE 4. DISCONNECT RADIATOR RESERVE TANK HOSE 5 ...

Other materials:

On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT RADIATOR CAP SUB-ASSEMBLY CAUTION: Do not remove the radiator cap sub-assembly while the engine and radiator assembly are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns. (a) Measure the valve opening pr ...

Removal
REMOVAL PROCEDURE 1. REMOVE ENGINE ASSEMBLY (See page ) 2. REMOVE IGNITION COIL ASSEMBLY 3. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE 4. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 1) 5. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exha ...

Transfer L4 Position Switch Circuit (C1268)
DESCRIPTION DTC No. Detection Item DTC Detection Condition Trouble Area C1268 Transfer L4 Position Switch Circuit Either of the following is detected: The skid control ECU (brake actuator assembly) dete ...