Toyota Tacoma (2015-2018) Service Manual: Installation

Toyota Tacoma (2015-2018) Service Manual / 2gr-fks Cooling / Water Pump / Installation

INSTALLATION

PROCEDURE

1. INSTALL ENGINE WATER PUMP ASSEMBLY

(a) Install the engine water pump assembly and a new gasket to the timing chain cover assembly with the 15 bolts.

Torque:

for Bolt A and B :

11 N·m {112 kgf·cm, 8 ft·lbf}

for Bolt C :

21 N·m {214 kgf·cm, 15 ft·lbf}

for Bolt D :

43 N·m {438 kgf·cm, 32 ft·lbf}

NOTICE:

Be sure to apply adhesive to the 2 bolts labeled B before reusing them, or replace them with new ones if necessary.
Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
Make sure that there is no oil on the threads of the bolts labeled C, D.

2. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the 2 No. 2 idler pulley sub-assemblies to the timing chain cover assembly with the 2 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

3. INSTALL VANE PUMP ASSEMBLY

(a) Install the vane pump assembly to the timing chain cover assembly with the 2 bolts.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

5. INSTALL COOLER COMPRESSOR ASSEMBLY

(See page 6. INSTALL FAN SHROUD )

6. INSTALL FAN SHROUD

7. INSTALL TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)

(a) Engage the clamp to install the 2 transmission oil cooler hoses to the fan shroud.

8. CONNECT RADIATOR RESERVE TANK HOSE

9. INSTALL NO. 2 RADIATOR HOSE

10. INSTALL NO. 1 RADIATOR HOSE

11. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

(See page 2gr-fks Emission Control )

Removal

REMOVAL PROCEDURE 1. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY (See page ) 2. REMOVE NO. 1 RADIATOR HOSE 3. REMOVE NO. 2 RADIATOR HOSE 4. DISCONNECT RADIATOR RESERVE TANK HOSE 5 ...

Other materials:

Road Test
ROAD TEST 1. PROBLEM SYMPTOM CONFIRMATION (a) Based on the result of the customer problem analysis, try to reproduce the symptoms. If the problem is that the transmission does not shift up or down, or that the shift point is too high or too low, conduct the following road test referring to t ...

Inspection
INSPECTION PROCEDURE 1. INSPECT BRAKE DRUM INSIDE DIAMETER (a) Using a brake drum gauge or equivalent, measure the inside diameter of the drum. Standard inside diameter: 254 mm (10.00 in.) Maximum inside diameter: 256 mm (10.08 in.) If the inside diameter is greater than the maximum, r ...

Steering Lock Position Signal Circuit Malfunction (B2285)
DESCRIPTION This DTC is stored when the steering lock position signal sent by the steering lock ECU (steering lock actuator or upr bracket assembly) via direct line and the steering lock position signal sent via LIN communication do not match. HINT: When the cable is disconnected and reconnec ...