Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY

(a) Connect the actuator hose and connector.

(a) Connect the actuator hose and connector.

(b) Install the No. 1 mounting support with the 3 bolts.

Torque:

186 N·m {1899 kgf·cm, 138 ft·lbf}

(c) Install the No. 2 mounting support with the 2 bolts.

Torque:

160 N·m {1631 kgf·cm, 118 ft·lbf}

(d) Install the No. 3 front differential support with the 2 bolts.

Torque:

108 N·m {1100 kgf·cm, 80 ft·lbf}

(e) Support the front differential with a jack.

(f) Install the bolt and connect the bracket

(g) Connect the differential oil temperature sensor connector and clip.

(h) Install the 2 front mounting bolts and nuts.

for TMMTX Made:

129 N*m (1310 kgf*cm, 95 ft*lbf)

Except TMMTX Made:

137 N*m (1400 kgf*cm, 101 ft*lbf)

(i) Install the No. 1 front differential mount nut.

for TMMTX Made:

82 N*m (831 kgf*cm, 60 ft*lbf)

Except TMMTX Made:

87 N*m (889 kgf*cm, 64 ft*lbf)

(j) Install the front differential breather tube bracket with the bolt.

Torque:

13 N·m {129 kgf·cm, 8 ft·lbf}

(k) Lower the jack.

2. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

Click here 3. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

3. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

4. INSTALL FRONT SUSPENSION LOWER ARM LH

Click here 5. INSTALL FRONT SUSPENSION LOWER ARM RH

5. INSTALL FRONT SUSPENSION LOWER ARM RH

HINT:

Use the same procedure as for the LH side.

6. INSTALL TIE ROD END SUB-ASSEMBLY LH

Click here 7. INSTALL TIE ROD END SUB-ASSEMBLY RH

7. INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

8. INSTALL FRONT SPEED SENSOR LH

Click here 9. INSTALL FRONT SPEED SENSOR RH

9. INSTALL FRONT SPEED SENSOR RH

HINT:

Use the same procedure as for the LH side.

10. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

Click here 11. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

11. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

12. INSTALL FRONT AXLE SHAFT LH NUT

Click here 13. INSTALL FRONT AXLE SHAFT RH NUT

13. INSTALL FRONT AXLE SHAFT RH NUT

HINT:

Use the same procedure as for the LH side.

14. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

Click here 15. ADD DIFFERENTIAL OIL

15. ADD DIFFERENTIAL OIL

Click here 16. INSPECT DIFFERENTIAL OIL

16. INSPECT DIFFERENTIAL OIL

Click here 17. INSPECT DIFFERENTIAL OIL LEAK

17. INSPECT DIFFERENTIAL OIL LEAK

18. INSTALL NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)

Torque:

30 N·m {306 kgf·cm, 22 ft·lbf}

19. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

Torque:

30 N·m {306 kgf·cm, 22 ft·lbf}

20. INSTALL FRONT WHEELS

Torque:

113 N·m {1152 kgf·cm, 83 ft·lbf}

21. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Click here 22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 23. CHECK VSC SENSOR SIGNAL (for Hydraulic Brake Booster)

23. CHECK VSC SENSOR SIGNAL (for Hydraulic Brake Booster)

Click here 24. CHECK VSC SENSOR SIGNAL (for Vacuum Brake Booster)

24. CHECK VSC SENSOR SIGNAL (for Vacuum Brake Booster)

Click here Drive Shaft

Removal
REMOVAL PROCEDURE 1. PRECAUTION NOTICE: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make ...

Drive Shaft
...

Other materials:

Invalid Data Received from Vehicle Dynamics Control Module (U0416)
DESCRIPTION This DTC is detected if a wheel speed malfunction signal is sent from the skid control ECU (brake actuator assembly). DTC No. Detection Item DTC Detection Condition Trouble Area U0416 Invalid Data Received From V ...

Disassembly
DISASSEMBLY PROCEDURE 1. FIX VANE PUMP (a) Using SST, fix the vane pump assembly in a vise. SST: 09630-00014 09631-00132 NOTICE: When using a vise, do not overtighten it. 2. REMOVE VANE PUMP OIL RESERVOIR SUB-ASSEMBLY (a) Remove the 3 bolts and vane pump oil reservoir. (b) Remove the O-r ...

Data List / Active Test
DATA LIST / ACTIVE TEST 1. DATA LIST HINT: Using the Techstream to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals ...

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