Toyota Tacoma 2015-2018 Service Manual: Installation

Toyota Tacoma 2015-2018 Service Manual / Differential / Bd22a Differential Carrier Assembly(w/o Differential Lock) / Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

The following procedures are for BD22 (w/o Differential Lock).

PROCEDURE

1. INSTALL DIFFERENTIAL CARRIER ASSEMBLY REAR

(a) Clean the contact surfaces of the rear differential carrier assembly and axle housing.

(b) Install the rear differential carrier assembly and a new rear differential carrier gasket with the 10 nuts and 10 washers.

Torque:

45 N·m {459 kgf·cm, 33 ft·lbf}

CAUTION:

The rear differential carrier assembly is a heavy component. Make sure that it is supported securely.

NOTICE:

Do not damage the installation surface when installing the rear differential carrier assembly.
The remaining oil may leak out when installing the rear differential carrier assembly.
Securely support the rear differential carrier assembly while performing this step to avoid excessively tilting or dropping the rear differential carrier assembly.
Install the bolts with the rear differential carrier assembly secured.

2. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH

(See page 3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH )

3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH

HINT:

Use the same procedure described for the LH side.

4. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 2WD)

(See page 5. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 4WD) )

5. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 4WD)

(See page 6. ADD DIFFERENTIAL OIL )

6. ADD DIFFERENTIAL OIL

(See page 7. BLEED BRAKE SYSTEM (for Hydraulic Brake Booster) )

7. BLEED BRAKE SYSTEM (for Hydraulic Brake Booster)

(See page 8. BLEED BRAKE SYSTEM (for Vacuum Brake Booster) )

8. BLEED BRAKE SYSTEM (for Vacuum Brake Booster)

(See page 9. ADJUST PARKING BRAKE )

9. ADJUST PARKING BRAKE

(See page 10. INSTALL REAR WHEELS )

10. INSTALL REAR WHEELS

Torque:

113 N·m {1152 kgf·cm, 83 ft·lbf}

11. CHECK ABS SPEED SENSOR SIGNAL (for Hydraulic Brake Booster)

(See page 12. CHECK ABS SPEED SENSOR SIGNAL (for Vacuum Brake Booster) )

12. CHECK ABS SPEED SENSOR SIGNAL (for Vacuum Brake Booster)

(See page Bd22an Differential Carrier Assembly(w/ Differential Lock) )

Inspection

INSPECTION PROCEDURE 1. INSPECT DIFFERENTIAL PINION AND SIDE GEAR (a) Check that there is no damage to the pinion gear or side gear. If the pinion gear and/or side gear is damaged, replace the dif ...

Bd22an Differential Carrier Assembly(w/ Differential Lock)

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