Toyota Tacoma 2015-2018 Service Manual: Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH PEDAL NO.1 CUSHION
(a) Install the clutch pedal No. 1 cushion to the clutch pedal sub-assembly.
2. INSTALL CLUTCH PEDAL SHAFT COLLAR
(a) Apply MP grease to the clutch pedal shaft collar.
Text in Illustration
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MP grease |
(b) Install the clutch pedal shaft collar to the clutch pedal sub-assembly.
3. INSTALL CLUTCH PEDAL BUSH
(a) Apply MP grease to 2 new bushes.
Text in Illustration
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MP grease |
(b) Install the 2 bushes to the clutch pedal sub-assembly.
4. INSTALL CLUTCH PEDAL PAD
5. INSTALL CLUTCH PEDAL SPRING HOLDER
(a) Apply MP grease to the contact surface of the clutch pedal spring holder and clutch pedal support.
Text in Illustration
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MP grease |
(b) Install the clutch pedal spring holder.
6. INSTALL CLUTCH PEDAL SUB-ASSEMBLY
(a) Install the clutch pedal sub-assembly to the clutch pedal support with the bolt and nut.
Torque:
34 N·m {350 kgf·cm, 25 ft·lbf}
HINT:
Install the bolt from the left side of the vehicle.
7. INSTALL TURN OVER SPRING SEAT COMPRESSION SPRING
(a) Apply MP grease to the contact surfaces of the clutch pedal sub-assembly and the compression spring.
Text in Illustration
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MP grease |
(b) Install the compression spring to the clutch pedal sub-assembly and the clutch pedal spring holder.
8. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY
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Adjustment
ADJUSTMENT
PROCEDURE
1. INSPECT AND ADJUST CLUTCH PEDAL
(a) Fold back the floor carpet.
(b) Check that the pedal height is correct.
Text in Illustration
*a
...
Clutch Pedal Switch
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK CLUTCH START SYSTEM
(a) Check that the engine does not start when the clutch pedal is released.
(b) Check that the engine starts ...
Other materials:
Noise Occurs
PROCEDURE
1.
NOISE CONDITION
(a) Check from which direction the noise comes (front left or right, or rear
left or right).
OK:
The location of the noise source can be determined.
NG
GO TO STEP 3
OK
...
Charging Failure
PROCEDURE
1.
CHECK GENERATOR PULLEY WITH CLUTCH (ON-VEHICLE INSPECTION)
(a) Start the engine and visually check if the fan of the generator rotor assembly
located inside the generator assembly is operating.
OK:
The fan of the generator rotor assembly is operati ...
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE HOOD BULGE ASSEMBLY (w/ Hood Bulge)
(a) Remove the 4 nuts.
(b) Disengage the clip from back side of the hood panel to remove the hood bulge
assembly together with the air intake guide.
2. REMOVE NO. 2 HOOD BU ...