Toyota Tacoma 2015-2018 Service Manual: Adjustment

Toyota Tacoma 2015-2018 Service Manual / Clutch / Clutch Pedal / Adjustment

ADJUSTMENT

PROCEDURE

1. INSPECT AND ADJUST CLUTCH PEDAL

(a) Fold back the floor carpet.

(b) Check that the pedal height is correct.

Text in Illustration

*a	Pedal Height Adjustment Point
*b	Push Rod Play and Free Play Adjustment Point
*c	Pedal Height

Pedal height from floor panel:

178.1 to 188.1 mm (7.01 to 7.41 in.)

(1) Loosen the lock nut and turn the clutch switch assembly until the height is correct. Tighten the lock nut.

Torque:

20 N·m {201 kgf·cm, 15 ft·lbf}

(d) Check the pedal free play and push rod play.

Text in Illustration

*a	Pedal Free Play
*b	Push Rod Play

HINT:

Pay close attention to the change in resistance to distinguish between pedal free play and push rod play while performing the inspection.

(1) Depress the clutch pedal until resistance is felt.

(2) Measure the distance between the pedal's released position and the position in the previous step.

Pedal free play:

5.0 to 15.0 mm (0.197 to 0.591 in.)

(3) Release the pedal. Using your finger, gently press the pedal until resistance increases slightly.

(4) Measure the distance between the pedal's released position and the position in the previous step.

Push rod play at pedal top:

1.0 to 5.0 mm (0.0394 to 0.197 in.)

(e) Adjust the pedal free play and push rod play.

HINT:

The push rod play can be adjusted by changing the length of the push rod. Pedal free play changes together with push rod play.

(1) Loosen the lock nut and turn the push rod until the pedal free play and push rod play are within the specified ranges.

NOTICE:

If pedal free play and push rod play are not within the standard range even after adjustment, inspect the related parts.

(2) Tighten the lock nut.

Torque:

12 N·m {120 kgf·cm, 9 ft·lbf}

(3) After adjusting the pedal free play and push rod play, check the pedal height.

(f) Check the clutch release point.

Text in Illustration

*a	Full Stroke End Position
*b	Release Position
*c	25 mm or more

(1) Pull the parking brake lever and use wheel chocks to stabilize the vehicle.

(2) Start the engine and run it at idle.

(3) Without depressing the clutch pedal, slowly move the shift lever to R until the gears contact.

(4) Gently depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.

Standard distance:

25 mm (0.984 in.) or more

If the result is not as specified, perform the following procedures.

Check pedal height.

Check push rod play and pedal free play.

Bleed air from clutch line.

Check clutch cover and disc.

Removal

REMOVAL PROCEDURE 1. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY (See page ) 2. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING (a) Remove the compression spring. ...

Installation

INSTALLATION PROCEDURE 1. INSTALL CLUTCH PEDAL NO.1 CUSHION (a) Install the clutch pedal No. 1 cushion to the clutch pedal sub-assembly. 2. INSTALL CLUTCH PEDAL SHAFT COLLAR (a) Apply MP grease t ...

Other materials:

Disassembly
DISASSEMBLY CAUTION / NOTICE / HINT HINT: Use the same procedures for both the LH and RH sides. The procedure described below is for the LH side. PROCEDURE 1. REMOVE OUTER MIRROR (a) Push the lower part of the mirror surface and tilt it. Text in Illustration ...

Reassembly
REASSEMBLY PROCEDURE 1. INSTALL FRONT BUMPER COVER INSERT LH (a) Engage the clip to install the front bumper cover insert LH. (b) Install the bolt. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} 2. INSTALL FRONT BUMPER COVER INSERT RH HINT: U ...

Precaution
PRECAUTION PRECAUTION FOR DISCONNECTING CABLE FROM NEGATIVE BATTERY TERMINAL NOTICE: When disconnecting the cable from the negative (-) battery terminal, initialize the following systems after the cable is reconnected. Click here IGNITION SWITCH EXPRESSIONS (a) The type of ignition switch ...