INSPECTION
PROCEDURE
1. INSPECT OIL CLEARANCE
(a) Using a micrometer and caliper gauge, measure the oil seal clearance.
Standard clearance:
0.021 to 0.043 mm (0.0008 to 0.0017 in.)
Maximum clearance:
0.07 mm (0.0028 in.)
If it is greater than the maximum, replace the vane pump assembly.
2. INSPECT VANE PUMP ROTOR AND VANE PUMP PLATE
(a) Using a micrometer, measure the height, thickness and length of the vane plates.
Minimum height:
7.7 mm (0.303 in.)
Minimum thickness:
1.408 mm (0.0554 in.)
Minimum length:
11.993 mm (0.4722 in.)
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(b) Using a feeler gauge, measure the clearance between a side face of the vane pump rotor groove and vane plate. Maximum clearance: 0.025 mm (0.0012 in.) If it is greater than the maximum, replace the vane pump assembly. |
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3. INSPECT FLOW CONTROL VALVE
(a) Coat the flow control valve with power steering fluid and check that it falls smoothly into the flow control valve hole under its own weight.
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(b) Check the flow control valve for leakage. Close one of the holes and apply compressed air of 392 to 490 kPa (4 to 5 kgf/cm2, 57 to 71 psi) to the hole on the opposite side. Confirm that the air does not flow out of the end hole. If necessary, replace the vane pump assembly. |
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4. INSPECT COMPRESSION SPRING
(a) Using vernier caliper, measure the free length of the spring.
Minimum free length:
36.9 mm (1.453 in.)
If it is not within the specification, replace the vane pump assembly.
5. INSPECT PRESSURE PORT UNION SUB-ASSEMBLY
(a) If the union seat in the pressure port union is badly damaged, it could cause fluid leakage, so replace the vane pump assembly.
Removal
InstallationFail-safe Chart
FAIL-SAFE CHART
1. PULSE FAILURE OR DISPLACEMENT OF NON-DETECTION RANGE TO THE OPENING DIRECTION
(a) If the pulse sensor built into the power window regulator motor malfunctions,
the power window control system enters fail-safe mode.
Power Window Regulator Master Switch Assembly, Front Power Wi ...
Components
COMPONENTS
ILLUSTRATION
*1
FRONT ARMREST BASE UPPER PANEL SUB-ASSEMBLY
*2
FRONT DOOR GLASS INNER WEATHERSTRIP
*3
FRONT DOOR INSIDE HANDLE BEZEL PLUG
*4
FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY
...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL UN-LOCK WARNING SWITCH ASSEMBLY (w/o Smart Key System)
(a) Engage the 2 claws to install the un-lock warning switch assembly to the
upper steering column bracket assembly.
2. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY (w/o Smart Key System)
(a) T ...