Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL UN-LOCK WARNING SWITCH ASSEMBLY (w/o Smart Key System)

(a) Engage the 2 claws to install the un-lock warning switch assembly to the upper steering column bracket assembly.

2. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY (w/o Smart Key System)

(a) Turn the ignition switch to ACC.

(b) Install the ignition switch lock cylinder assembly to the upper steering column bracket assembly.

(c) Make sure that the ignition switch lock cylinder assembly is securely installed into the upper steering column bracket assembly.

3. INSTALL KEY INTER LOCK SOLENOID (for Automatic Transmission without Smart Key System)

(a) Engage the claw to install the key interlock solenoid to the upper steering column bracket assembly.

(b) Install the screw.

4. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY (w/o Smart Key System)

(a) Install the ignition or starter switch assembly to the upper steering column bracket assembly with the 2 screws.

5. INSTALL TRANSPONDER KEY AMPLIFIER (w/o Smart Key System)

(a) Engage the 2 claws to install the transponder key amplifier.

6. INSPECT STEERING LOCK OPERATION (w/o Smart Key System)

(a) Check that the steering mechanism is activated when removing the key.

(b) Check that the steering mechanism is deactivated when inserting the key and turning it to ACC position.

7. INSTALL UPPER STEERING COLUMN BRACKET WITH SWITCH ASSEMBLY (w/o Smart Key System)

(a) Secure the steering column assembly in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

(b) Temporarily install the upper steering column bracket with switch assembly with a new tapered-head bolt.

(c) Tighten the tapered-head bolt until the bolt head breaks off.

8. INSTALL STEERING LOCK ACTUATOR ASSEMBLY (w/ Smart Key System)

HINT:

  • Perform the same procedure as for the upper steering column bracket with switch assembly.
  • When replacing the steering lock actuator assembly, perform initialization (See page ).

9. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the steering intermediate shaft assembly and steering

(a) Align the matchmarks on the steering intermediate shaft assembly and steering main shaft assembly.

(b) Install the steering intermediate shaft sub-assembly with the bolt.

Torque:

35 N·m {357 kgf·cm, 26 ft·lbf}

Installation
INSTALLATION PROCEDURE 1. INSTALL STEERING COLUMN ASSEMBLY (a) Install the steering column assembly with the 2 nuts and bolt. Torque: 21 N·m {214 kgf·cm, 15 ft·lbf} (b) Connect each of the c ...

Steering Lock System
...

Other materials:

Motor Malfunction (C1427)
DESCRIPTION DTC No. Detection Item DTC Detection Condition Trouble Area C1427 Motor Malfunction Actuator pump motor does not operate properly. Brake actuator assembly (Ground circuit) Brak ...

Inspection
INSPECTION PROCEDURE 1. INSPECT REAR AXLE SHAFT (a) Using a dial indicator, measure the runout of the shaft and flange. Maximum runout: Shaft runout: 1.5 mm (0.0591 in.) Flange runout: 0.05 mm (0.0020 in.) If the rear axle shaft or flange is damaged or worn, or the runout is greater than ...

Rear Speed Sensor RH Output Malfunction (C1415,C1416)
DESCRIPTION Refer to DTCs C1403 and C1404 (See page ). DTC No. Detection Item DTC Detection Condition Trouble Area C1415 Rear Speed Sensor RH Output Malfunction Any of the following is detected: An op ...

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