Components
COMPONENTS
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
Inspection
INSPECTION
PROCEDURE
1. INSPECT OIL COOLER ASSEMBLY
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(a) Check the oil cooler assembly for damage and clogging. If necessary, replace the oil cooler assembly. |
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Installation
INSTALLATION
PROCEDURE
1. INSTALL OIL COOLER ASSEMBLY
(a) Install 2 new gaskets to the oil bracket sub-assembly.
(b) Install the oil cooler assembly with the 2 bolts and 2 nuts.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
2. CONNECT NO. 1 WATER BY-PASS PIPE SUB-ASSEMBLY
(a) Connect the No. 1 water by-pass pipe sub-assembly.
3. INSTALL FAN SHROUD
4. INSTALL NO. 1 RADIATOR HOSE
5. INSTALL V-BANK COVER SUB-ASSEMBLY
6. ADD ENGINE OIL
7. CHECK ENGINE OIL LEVEL
8. ADD ENGINE COOLANT
9. INSPECT FOR ENGINE OIL LEAK
10. INSPECT FOR COOLANT LEAK
11. INSTALL RADIATOR SUPPORT TO FRAME SEAL
12. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
13. INSTALL NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
Removal
REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. REMOVE RADIATOR SUPPORT TO FRAME SEAL
4. DRAIN ENGINE COOLANT
5. DRAIN ENGINE OIL
6. REMOVE V-BANK COVER SUB-ASSEMBLY
7. REMOVE NO. 1 RADIATOR HOSE
8. REMOVE FAN SHROUD
9. DISCONNECT NO. 1 WATER BY-PASS PIPE SUB-ASSEMBLY
(a) Disconnect the No.1 water by-pass pipe sub-assembly.
10. REMOVE OIL COOLER ASSEMBLY
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(a) Remove the 2 bolts, 2 nuts and oil cooler assembly. |
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(b) Remove the 2 gaskets.
Lubrication SystemRemoval
REMOVAL
CAUTION / NOTICE / HINT
CAUTION:
Some of these service operations affect the SRS airbag system. Read the precautionary
notices concerning the SRS airbag system before servicing (See page
).
HINT:
Use the same procedure for both the RH and LH sides.
The procedure describe ...
Parts Location
PARTS LOCATION
ILLUSTRATION
*A
for Double Cab
*B
for Access Cab
*C
w/ Back Door Power Window
-
-
*1
NO. 1 BACK PANEL RELAY
*2
NO. 2 BACK PANEL RELAY
...
CD Sound Skips
PROCEDURE
1.
CHECK CD
(a) Check that the CD is not deformed or cracked.
OK:
No deformation or cracks on the CD
NG
CD IS FAULTY
OK
...