Components
COMPONENTS
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
Inspection
INSPECTION
PROCEDURE
1. INSPECT OIL COOLER ASSEMBLY
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(a) Check the oil cooler assembly for damage and clogging. If necessary, replace the oil cooler assembly. |
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Installation
INSTALLATION
PROCEDURE
1. INSTALL OIL COOLER ASSEMBLY
(a) Install 2 new gaskets to the oil bracket sub-assembly.
(b) Install the oil cooler assembly with the 2 bolts and 2 nuts.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
2. CONNECT NO. 1 WATER BY-PASS PIPE SUB-ASSEMBLY
(a) Connect the No. 1 water by-pass pipe sub-assembly.
3. INSTALL FAN SHROUD
4. INSTALL NO. 1 RADIATOR HOSE
5. INSTALL V-BANK COVER SUB-ASSEMBLY
6. ADD ENGINE OIL
7. CHECK ENGINE OIL LEVEL
8. ADD ENGINE COOLANT
9. INSPECT FOR ENGINE OIL LEAK
10. INSPECT FOR COOLANT LEAK
11. INSTALL RADIATOR SUPPORT TO FRAME SEAL
12. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
13. INSTALL NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
Removal
REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. REMOVE RADIATOR SUPPORT TO FRAME SEAL
4. DRAIN ENGINE COOLANT
5. DRAIN ENGINE OIL
6. REMOVE V-BANK COVER SUB-ASSEMBLY
7. REMOVE NO. 1 RADIATOR HOSE
8. REMOVE FAN SHROUD
9. DISCONNECT NO. 1 WATER BY-PASS PIPE SUB-ASSEMBLY
(a) Disconnect the No.1 water by-pass pipe sub-assembly.
10. REMOVE OIL COOLER ASSEMBLY
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(a) Remove the 2 bolts, 2 nuts and oil cooler assembly. |
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(b) Remove the 2 gaskets.
Lubrication SystemRemoval
REMOVAL
PROCEDURE
1. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY
(See page )
2. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING
(a) Remove the compression spring.
3. REMOVE CLUTCH PEDAL SUB-ASSEMBLY
(a) Remove the bolt and nut.
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Installation
INSTALLATION
PROCEDURE
1. ADJUST COMPRESSOR OIL
(a) for HFC-134a (R134a):
(1) When replacing the compressor and magnetic clutch with new ones, after gradually
discharging the refrigerant gas from the service valve, drain the following volume
of oil from new compressor and magnetic clutch bef ...
Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
Replace the blind spot monitor sensor if it has been dropped or subjected to
a severe impact.
PROCEDURE
1. INSTALL BLIND SPOT MONITOR SENSOR LH
(a) Install the blind spot monitor sensor LH with the 3 nuts.
Torque:
9.0 N·m {92 kgf·cm, 80 in·l ...