Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE STARTER YOKE ASSEMBLY

(a) Remove the nut and disconnect the lead wire from terminal C.

(b) Remove the 2 bolts.

(c) Pull out the starter yoke assembly and commutator end frame together with the starter armature assembly.

(d) Remove the O-ring from the starter yoke.

2. REMOVE MAGNET STARTER SWITCH ASSEMBLY

(a) Remove the 2 bolts and magnet starter switch assembly.

(b) Remove the idle gear, retainer, clutch roller, return spring and starter clutch sub-assembly from the starter drive housing assembly.

Text in Illustration

*1

Starter Drive Housing Assembly

*2

Starter Clutch Sub-assembly

*3

Return Spring

*4

Idle Gear

*5

Retainer

*6

Clutch Roller

(c) Using a magnet hand, remove the steel ball from the starter clutch hole.

Text in Illustration

*a

Magnet Hand

3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and commutator end frame from the starter yoke assembly.

NOTICE:

While holding down the lead wire, remove the commutator end frame.

(b) Remove the O-ring from the starter yoke assembly.

(c) Disconnect the 4 brushes from the starter brush holder assembly.

(1) Using a screwdriver, hold back the brush spring.

(2) Disconnect the brush from the starter brush holder assembly.

(d) Remove the starter brush holder assembly.

4. REMOVE STARTER ARMATURE ASSEMBLY

(a) Remove the starter armature assembly from the starter yoke assembly.

Components
COMPONENTS ILLUSTRATION ILLUSTRATION ...

Inspection
INSPECTION PROCEDURE 1. INSPECT MAGNET STARTER SWITCH ASSEMBLY (a) Inspect the pull-in coil. (1) Measure the resistance according to the value(s) in the table below. Text in Illustra ...

Other materials:

On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT CURTAIN SHIELD AIRBAG ASSEMBLY (for Vehicle not Involved in Collision) (a) Perform a diagnostic system check (See page ). (b) With the curtain shield airbag assembly installed on the vehicle, perform a visual check. If there are any def ...

Reassembly
REASSEMBLY PROCEDURE 1. INSTALL INSTRUMENT PANEL CUSHION (a) Install a new instrument panel cushion as shown in the illustration. Text in Illustration *a R End *b 25 to 45 mm (0.984 to 1.772 in.) ...

Dtc Check / Clear
DTC CHECK / CLEAR NOTICE: When the diagnosis system is changed from normal mode to check mode or vice versa, all DTCs and freeze frame data recorded in normal mode are cleared. Before changing modes, always check and make a note of DTCs and freeze frame data. HINT: DTCs which are sto ...

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