Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.
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2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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3. REMOVE FRONT DOOR SCUFF PLATE LH (for Access Cab)
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4. REMOVE FRONT DOOR SCUFF PLATE LH (for Double Cab)
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5. REMOVE COWL SIDE TRIM BOARD LH
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6. SEPARATE HOOD LOCK CONTROL LEVER SUB-ASSEMBLY
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7. REMOVE INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY
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8. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
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9. SEPARATE DRIVER SIDE JUNCTION BLOCK
(a) Remove the 2 nuts to separate the driver side junction block. |
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10. SEPARATE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (w/ Smart Key System)
11. REMOVE CLUTCH SWITCH ASSEMBLY
(a) Disconnect the connector. |
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(b) Loosen the nut to remove the clutch switch assembly.
Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH SWITCH ASSEMBLY
(a) Install the clutch switch assembly and tighten the nut.
(b) Connect the connector.
2. INSTALL CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (w/ Smart Key System)
3. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
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4. INSTALL DRIVER SIDE JUNCTION BLOCK
(a) Install the driver side junction block with the 2 nuts.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
5. INSTALL INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY
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6. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY
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7. INSTALL COWL SIDE TRIM BOARD LH
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8. INSTALL FRONT DOOR SCUFF PLATE LH (for Access Cab)
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9. INSTALL FRONT DOOR SCUFF PLATE LH (for Double Cab)
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10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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Diagnostic Trouble Code Chart
DIAGNOSTIC TROUBLE CODE CHART
If a DTC is displayed during the DTC check, check the parts listed in
the table below and proceed to the "See page" given.
*1: "Comes on" means the Malfunction Indicator Lamp (MIL) illuminates.
*2: "DTC stored" means ...
Steering Angle Sensor Communication Stop Mode
DESCRIPTION
Detection Item
Symptom
Trouble Area
Steering Angle Sensor Communication Stop Mode
Either condition is met:
Communication stop for "Spiral cable (Steering Angle Sensor)"
is indicated on the "C ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL BRAKE PEDAL PAD
(a) Install the brake pedal pad onto the brake pedal.
2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
(a) Install the brake pedal support assembly with 4 nuts.
Torque:
14 N·m {145 kgf·cm, 10 ft·lbf}
(b) Connect the stop light switch connector t ...