Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.
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2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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3. REMOVE FRONT DOOR SCUFF PLATE LH (for Access Cab)
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4. REMOVE FRONT DOOR SCUFF PLATE LH (for Double Cab)
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5. REMOVE COWL SIDE TRIM BOARD LH
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6. SEPARATE HOOD LOCK CONTROL LEVER SUB-ASSEMBLY
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7. REMOVE INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY
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8. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
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9. SEPARATE DRIVER SIDE JUNCTION BLOCK
(a) Remove the 2 nuts to separate the driver side junction block. |
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10. SEPARATE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (w/ Smart Key System)
11. REMOVE CLUTCH SWITCH ASSEMBLY
(a) Disconnect the connector. |
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(b) Loosen the nut to remove the clutch switch assembly.
Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH SWITCH ASSEMBLY
(a) Install the clutch switch assembly and tighten the nut.
(b) Connect the connector.
2. INSTALL CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (w/ Smart Key System)
3. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
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4. INSTALL DRIVER SIDE JUNCTION BLOCK
(a) Install the driver side junction block with the 2 nuts.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
5. INSTALL INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY
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6. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY
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7. INSTALL COWL SIDE TRIM BOARD LH
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8. INSTALL FRONT DOOR SCUFF PLATE LH (for Access Cab)
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9. INSTALL FRONT DOOR SCUFF PLATE LH (for Double Cab)
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10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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Installation
INSTALLATION
PROCEDURE
1. ADJUST COMPRESSOR OIL
(a) for HFC-134a (R134a):
(1) When replacing the compressor and magnetic clutch with new ones, after gradually
discharging the refrigerant gas from the service valve, drain the following volume
of oil from new compressor and magnetic clutch bef ...
Back window (vehicles with sliding type)
The back window can be opened and closed using the lock release lever.
Open/close
Push the lock release lever and slide the back window.
■Closing the back window
Make sure that the back window is securely closed after closing it.
CAUTION
■While driving
Keep the back window close ...
Precaution
PRECAUTION
IGNITION SWITCH EXPRESSIONS
(a) The type of ignition switch used on this model differs according to the specifications
of the vehicle. The expressions listed in the table below are used in this section.
Expression
Ignition Switch (Position)
Engine Swi ...