INSTALLATION
CAUTION / NOTICE / HINT
HINT:
The following procedures are for BD22 (w/ Differential Lock).
PROCEDURE
1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY
(a) Clean the contact surfaces of the rear differential carrier assembly and axle housing.
(b) Install the rear differential carrier assembly and a new rear differential carrier gasket with the 10 nuts and 10 washers.
Torque:
45 N·m {459 kgf·cm, 33 ft·lbf}
CAUTION:
The rear differential carrier assembly is a heavy component. Make sure that it is supported securely.
NOTICE:
(c) Connect the 2 connectors.
2. INSTALL REAR DIFFERENTIAL PROTECTOR
(a) Install the differential protector with the 2 bolts.
Torque:
12.0 N·m {122 kgf·cm, 9 ft·lbf}
3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH
(See page )
4. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH
HINT:
Use the same procedure described for the LH side.
5. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 2WD)
(See page )
6. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 4WD)
(See page )
7. ADD DIFFERENTIAL OIL
(See page )
8. BLEED BRAKE SYSTEM (for Hydraulic Brake Booster)
(See page )
9. BLEED BRAKE SYSTEM (for Vacuum Brake Booster)
(See page )
10. ADJUST PARKING BRAKE
(See page )
11. INSTALL REAR WHEELS
Torque:
113 N·m {1152 kgf·cm, 83 ft·lbf}
12. CHECK ABS SPEED SENSOR SIGNAL (for Hydraulic Brake Booster)
(See page )
13. CHECK ABS SPEED SENSOR SIGNAL (for Vacuum Brake Booster)
(See page )
4WD Control Switch Circuit
WIRING DIAGRAM
PROCEDURE
1.
CONFIRM PROBLEM SYMPTOM
(a) Confirm the problem symptoms.
Result
Result
Proceed to
The 4WD indicator light (green) and 4LO indicator light remain off
A
The 4WD indica ...
Removal
REMOVAL
PROCEDURE
1. REMOVE ROOF HEADLINING ASSEMBLY (for LED Type Stop Light)
for Double Cab:
(See page
)
for Access Cab:
(See page
)
2. REMOVE CENTER STOP LIGHT ASSEMBLY (for Bulb Type Stop Light)
(a) Apply protective tape around the center stop light as ...
Removal
REMOVAL
PROCEDURE
1. PRECAUTION
CAUTION:
Be sure to read Precaution thoroughly before servicing (See page
).
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting
the cable from the negative (-) battery terminal. Therefore, make sure to read the
...