INSTALLATION
CAUTION / NOTICE / HINT
HINT:
The following procedures are for BD22 (w/ Differential Lock).
PROCEDURE
1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY
(a) Clean the contact surfaces of the rear differential carrier assembly and axle housing.
(b) Install the rear differential carrier assembly and a new rear differential carrier gasket with the 10 nuts and 10 washers.
Torque:
45 N·m {459 kgf·cm, 33 ft·lbf}
CAUTION:
The rear differential carrier assembly is a heavy component. Make sure that it is supported securely.
NOTICE:
(c) Connect the 2 connectors.
2. INSTALL REAR DIFFERENTIAL PROTECTOR
(a) Install the differential protector with the 2 bolts.
Torque:
12.0 N·m {122 kgf·cm, 9 ft·lbf}
3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH
(See page
)
4. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH
HINT:
Use the same procedure described for the LH side.
5. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 2WD)
(See page
)
6. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 4WD)
(See page
)
7. ADD DIFFERENTIAL OIL
(See page
)
8. BLEED BRAKE SYSTEM (for Hydraulic Brake Booster)
(See page
)
9. BLEED BRAKE SYSTEM (for Vacuum Brake Booster)
(See page
)
10. ADJUST PARKING BRAKE
(See page
)
11. INSTALL REAR WHEELS
Torque:
113 N·m {1152 kgf·cm, 83 ft·lbf}
12. CHECK ABS SPEED SENSOR SIGNAL (for Hydraulic Brake Booster)
(See page
)
13. CHECK ABS SPEED SENSOR SIGNAL (for Vacuum Brake Booster)
(See page
)
RemovalParts Location
PARTS LOCATION
ILLUSTRATION
*A
for Vacuum Brake Booster
*B
for Hydraulic Brake Booster
*1
BRAKE ACTUATOR ASSEMBLY (SKID CONTROL ECU)
*2
BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY (SKID CONTROL ECU)
...
Open in Stop Light Switch Circuit (C1425)
DESCRIPTION
The skid control ECU (brake actuator assembly) detects the brake operating conditions
through a signal transmitted by the stop light switch.
The skid control ECU incorporates a circuit to detect an open circuit. This DTC
is output when an open circuit is detected in the stop light ...
Installation
INSTALLATION
CAUTION / NOTICE / HINT
CAUTION:
Be sure to perform this procedure with several people as the transfer assembly
is very heavy.
PROCEDURE
1. INSTALL TRANSFER CASE LOWER PROTECTOR
(a) Install the transfer case lower protector with the 4 bolts.
Torque:
18 N·m {184 kgf·cm, 13 f ...