General Maintenance
GENERAL MAINTENANCE
PROCEDURE
1. INSPECT BRAKE LINE PIPES AND HOSES
HINT:
Work in a well-lighted area. Turn the front wheels fully to the right or left before beginning.
(a) Check all the brake lines and hoses for:
(b) Check all the clamps for tightness and the connections for leakage.
(c) Check if the hoses and lines are not near sharp edges, moving parts and the exhaust system.
(d) Check if the lines are installed pass through the center of the grommets.
2. INSPECT FRONT BRAKE PADS AND DISCS
HINT:
) 3. INSPECT REAR BRAKE DRUM
HINT:
See page
4. INSPECT BRAKE FLUID
Fluid:
SAE J1703 or FMVSS No. 116 DOT3
HINT:
)
)
Body
ChassisFront Axle Hub Bolt
Installation
INSTALLATION
PROCEDURE
1. INSTALL FRONT AXLE HUB BOLT
(a) Install a new hub bolt through the axle hub.
(b) Install the washer plate, as shown in the illustration, through the hub bolt,
and install the hub bolt by tightening the hub nut.
2. INSTALL FRONT DISC
3. INSTALL FRON ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT REAR AXLE SHAFT
(a) Using a dial indicator, measure the runout of the shaft and flange.
Maximum runout:
Shaft runout: 1.5 mm (0.0591 in.)
Flange runout: 0.05 mm (0.0020 in.)
If the rear axle shaft or flange is damaged or worn, or the runout is greater
than ...
Removal
REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. DRAIN ENGINE COOLANT
4. REMOVE V-BANK COVER SUB-ASSEMBLY
5. REMOVE RADIATOR SUPPORT TO FRAME SEAL
(a) Remove the 7 clips and radiator su ...