General Maintenance
GENERAL MAINTENANCE
PROCEDURE
1. GENERAL NOTES
2. WINDSHIELD WASHER FLUID
(a) Check if there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
(a) Check if the coolant level is between the "FULL" and "LOW" lines on the see-through reservoir.
4. RADIATOR AND HOSES
(a) Check if the front of the radiator is clean and not blocked by leaves, dirt or bugs.
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
(a) Check if the electrolyte level of all the battery cells is between the upper and lower level lines on the case.
6. BRAKE FLUID LEVEL
(a) Check if the brake fluid levels are near the upper level line on the see-through reservoirs.
7. ENGINE DRIVE BELT
(a) Check the drive belt for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
(a) Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
(a) Check the level on the dipstick.
(b) The level should be in the "HOT" or "COLD" range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Visually check the overflow plug and oil pan for fluid leaks or traces of fluid.
11. EXHAUST SYSTEM
(a) If any change in the sound of the exhaust or the smell of the exhaust fumes is noticed, locate and correct the cause.
Installation
INSTALLATION
PROCEDURE
1. INSTALL INTAKE MANIFOLD
(a) Set 2 new No. 1 intake manifold to head gaskets on cylinder head
sub-assembly and cylinder head LH as shown in the illustration.
NOTICE:
Align the port holes of the gasket and cylinder head sub-assembly
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Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL INDICATOR LIGHT WIRE SUB-ASSEMBLY
(a) Connect the connector to install the indicator light wire sub-assembly
to the shift position indicator.
(b) Attach the clamp to install the indicator light wire sub ...
Disassembly
DISASSEMBLY
CAUTION / NOTICE / HINT
NOTICE:
Do not try to remove the black nylon tube as it is welded to the fuel suction
tube assembly (See page
).
PROCEDURE
1. REMOVE FUEL SENDER GAUGE ASSEMBLY
2. REMOVE NO. 1 FUEL SUB-TANK
(a) Disconnect the 2 fuel pump connectors.
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