On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK TRANSFER OIL
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(a) Remove the filler plug and gasket. Text in Illustration
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(b) Check that the oil level is between 0 to 5.0 mm (0 to 0.196 in.) from the bottom lip of the filler plug hole. Text in Illustration
If the result is not as specified, add transfer oil. Oil grade: Toyota Genuine Transfer Gear Oil LF or Equivalent Viscosity: SAE 75W NOTICE: Too much or too little oil will lead to transfer problems. |
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(c) When the oil level is too low, check for oil leakage.
(d) Install a new gasket to the filler plug, and then install the filler plug.
Torque:
37 N·m {377 kgf·cm, 27 ft·lbf}
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
NOTICE:
Before proceeding with work, wedge a cloth or similar item into the transfer case lower protector to prevent transfer oil from sticking to the transfer case protector cushion.
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(a) Remove the filler plug and gasket. Text in Illustration
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(b) Remove the drain plug and gasket to drain the transfer oil.
(c) Install a new gasket to the drain plug, and then install the drain plug.
Torque:
37 N·m {377 kgf·cm, 27 ft·lbf}
2. ADD TRANSFER OIL
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(a) Add oil so that the oil level is between 0 to 5.0 mm (0 to 0.196 in.) from the bottom lip of the filler plug hole. Text in Illustration
Oil grade: Toyota Genuine Transfer Gear Oil LF or Equivalent Viscosity: SAE 75W Standard capacity: 1.0 liters (1.1 US qts, 0.9 Imp. qts) NOTICE: Too much or too little oil will lead to transfer problems. |
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(b) Install a new gasket to the filler plug, and then install the filler plug.
Torque:
37 N·m {377 kgf·cm, 27 ft·lbf}
NOTICE:
(c) Inspect for transfer oil leaks.
Transfer Case Rear Oil Seal
Transfer SystemInstallation
INSTALLATION
PROCEDURE
1. ADJUST COMPRESSOR OIL
(a) for HFC-134a (R134a):
(1) When replacing the compressor and magnetic clutch with new ones, after gradually
discharging the refrigerant gas from the service valve, drain the following volume
of oil from new compressor and magnetic clutch bef ...
Freeze Frame Data
FREEZE FRAME DATA
1. FREEZE FRAME DATA
(a) When a DTC is stored, the 4 wheel drive control ECU stores the current vehicle
state as Freeze Frame Data.
HINT:
Freeze Frame Data at the time a DTC is stored:
When the 4 wheel drive control ECU stores data at the time a DTC is stored, no
updates w ...
Precaution
PRECAUTION
CAUTION:
The vehicle is equipped with SRS, which consists of a driver airbag,
front passenger airbag, side airbags and curtain shield airbags and knee
airbags. Failure to carry out service operations in the correct sequence
could cause the SRS to unexpectedly deploy ...