On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK TRANSFER OIL
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(a) Remove the filler plug and gasket. Text in Illustration
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(b) Check that the oil level is between 0 to 5.0 mm (0 to 0.196 in.) from the bottom lip of the filler plug hole. Text in Illustration
If the result is not as specified, add transfer oil. Oil grade: Toyota Genuine Transfer Gear Oil LF or Equivalent Viscosity: SAE 75W NOTICE: Too much or too little oil will lead to transfer problems. |
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(c) When the oil level is too low, check for oil leakage.
(d) Install a new gasket to the filler plug, and then install the filler plug.
Torque:
37 N·m {377 kgf·cm, 27 ft·lbf}
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
NOTICE:
Before proceeding with work, wedge a cloth or similar item into the transfer case lower protector to prevent transfer oil from sticking to the transfer case protector cushion.
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(a) Remove the filler plug and gasket. Text in Illustration
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(b) Remove the drain plug and gasket to drain the transfer oil.
(c) Install a new gasket to the drain plug, and then install the drain plug.
Torque:
37 N·m {377 kgf·cm, 27 ft·lbf}
2. ADD TRANSFER OIL
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(a) Add oil so that the oil level is between 0 to 5.0 mm (0 to 0.196 in.) from the bottom lip of the filler plug hole. Text in Illustration
Oil grade: Toyota Genuine Transfer Gear Oil LF or Equivalent Viscosity: SAE 75W Standard capacity: 1.0 liters (1.1 US qts, 0.9 Imp. qts) NOTICE: Too much or too little oil will lead to transfer problems. |
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(b) Install a new gasket to the filler plug, and then install the filler plug.
Torque:
37 N·m {377 kgf·cm, 27 ft·lbf}
NOTICE:
(c) Inspect for transfer oil leaks.
Transfer Case Rear Oil Seal
Transfer SystemNoise Occurs from V-ribbed Belt or Generator Assembly
PROCEDURE
1.
CONFIRM PROBLEM SYMPTOM
(a) Confirm the problem symptom.
Result
Result
Proceed to
Noise occurs from fan and generator V belt
A
Noise occurs from generator assembly
B
...
Installation
INSTALLATION
PROCEDURE
1. INSTALL AIR CONDITIONING UNIT ASSEMBLY
(a) Temporary install the air conditioning unit assembly.
(b) Insert the bracket hook into the holes of the reinforcement bracket, and
temporary install the instrument panel reinforcement assembly.
(c) Install the instrument p ...
Pressure Control Solenoid "C" Actuator Stuck Off (P07957F)
SYSTEM DESCRIPTION
The ECM uses the vehicle speed signal and signals from the transmission revolution
sensors (NT, SP2) to detect the actual gear (1st, 2nd, 3rd, 4th, 5th or 6th gear).
The ECM compares the actual gear with the shift schedule in the ECM memory to
detect mechanical problems of t ...