REPAIR
PROCEDURE
1. REPAIR INTAKE VALVE SEATS
NOTICE:
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(a) Using a 45° cutter, resurface the valve seat so that the valve seat width is more than the specification. |
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(b) Using 30° and 60° cutters, correct the valve seat so that the intake valve contacts the entire circumference of the seat. The contact should be in the center of the intake valve seat, and the intake valve seat width should be maintained within the specified range around the entire circumference of the intake valve seat. Text in Illustration
Standard width: 1.1 to 1.5 mm (0.0433 to 0.0591 in.) |
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(c) Hand-lap the intake valve and intake valve seat with an abrasive compound.
(d) Check the intake valve seating position.
2. REPAIR EXHAUST VALVE SEATS
NOTICE:
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(a) Using a 45° cutter, resurface the valve seat so that the valve seat width is more than the specification. |
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(b) Using 30° and 75° cutters, correct the exhaust valve seat so that the exhaust valve contacts the entire circumference of the seat. The contact should be in the center of the exhaust valve seat, and the exhaust valve seat width should be maintained within the specified range around the entire circumference of the exhaust valve seat. Text in Illustration
Standard width: 1.3 to 1.7 mm (0.0512 to 0.0669 in.) |
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(c) Hand-lap the exhaust valve and exhaust valve seat with an abrasive compound.
(d) Check the exhaust valve seating position.
ReassemblyOn-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT REFRIGERANT PRESSURE WITH MANIFOLD GAUGE SET
(a) This is a method to specify trouble areas by using a manifold gauge set.
Read the manifold gauge pressure when the following conditions are established.
Test conditions:
Engine has been warmed u ...
Adjustment
ADJUSTMENT
PROCEDURE
1. PREPARE VEHICLE FOR HEADLIGHT AIM ADJUSTMENT
(a) Prepare the vehicle:
Ensure that there is no damage or deformation to the body around the
headlights.
Fill the fuel tank.
Make sure that the oil is filled to the specified level.
Make sure that the co ...
Removal
REMOVAL
PROCEDURE
1. REMOVE FRONT FENDER MUDGUARD (w/ Mudguard)
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2. REMOVE FRONT FENDER WHEEL OPENING MOULDING (w/ Over Fender)
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3. REMOVE FRONT NO. 1 WHEEL OPENING EXTENSION PAD (w/ Front Spoiler)
(a) Remove 9 screws and front No. 1 wheel opening extension ...