REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. DRAIN ENGINE COOLANT
4. REMOVE V-BANK COVER SUB-ASSEMBLY
5. REMOVE RADIATOR SUPPORT TO FRAME SEAL
(a) Remove the 7 clips and radiator support to frame seal. |
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6. DISCONNECT NO. 2 RADIATOR HOSE
(a) Slide the hose clip and disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly. |
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7. DISCONNECT NO. 7 WATER BY-PASS HOSE (w/ Oil Cooler)
(a) Slide the hose clip and disconnect the No. 7 water by-pass hose from the water inlet with thermostat sub-assembly. |
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8. DISCONNECT NO. 4 WATER BY-PASS HOSE
(a) Slide the hose clip and disconnect the No. 4 water by-pass hose from the water inlet with thermostat sub-assembly. |
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9. DISCONNECT NO. 3 WATER BY-PASS HOSE
(a) Slide the hose clip and disconnect the No. 3 water by-pass hose from the water inlet with thermostat sub-assembly. |
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10. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
HINT:
If the thermostat was not installed, cooling efficiency would decrease. Even if the engine tends to overheat, do not remove the thermostat.
(a) Disconnect the connector from the water inlet with thermostat sub-assembly. |
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(b) Disengage the clamp to separate the wire harness.
(c) Remove the 2 bolts, nut and water inlet with thermostat sub-assembly from the timing chain cover assembly.
(d) Remove the gasket from the water inlet with thermostat sub-assembly. |
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On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT CAMSHAFT TIMING GEAR BOLT
(a) Remove the camshaft timing oil control solenoid assembly (See page
).
(b) Check that the plunger strokes when the plunger in the center of
the camshaft timing gear bolt is pressed.
Standard stroke:
4 ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT INPUT SHAFT
(a) Using a dial indicator and 2 V-blocks, measure the shaft runout.
Maximum runout:
0.03 mm (0.0012 in.)
If the runout is more than the maximum, replace the input shaft.
HINT:
Measure the 3 areas shown in the illustration wit ...
Customize Parameters
CUSTOMIZE PARAMETERS
PROCEDURE
1. CUSTOMIZE THEFT DETERRENT SYSTEM (w/ Wireless Door Lock System)
HINT:
The following items can be customized.
NOTICE:
When the customer requests a change in a function, first make sure that
the function can be customized.
Be sure to make a note ...