REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. DRAIN ENGINE COOLANT
4. REMOVE V-BANK COVER SUB-ASSEMBLY
5. REMOVE RADIATOR SUPPORT TO FRAME SEAL
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(a) Remove the 7 clips and radiator support to frame seal. |
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6. DISCONNECT NO. 2 RADIATOR HOSE
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(a) Slide the hose clip and disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly. |
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7. DISCONNECT NO. 7 WATER BY-PASS HOSE (w/ Oil Cooler)
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(a) Slide the hose clip and disconnect the No. 7 water by-pass hose from the water inlet with thermostat sub-assembly. |
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8. DISCONNECT NO. 4 WATER BY-PASS HOSE
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(a) Slide the hose clip and disconnect the No. 4 water by-pass hose from the water inlet with thermostat sub-assembly. |
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9. DISCONNECT NO. 3 WATER BY-PASS HOSE
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(a) Slide the hose clip and disconnect the No. 3 water by-pass hose from the water inlet with thermostat sub-assembly. |
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10. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
HINT:
If the thermostat was not installed, cooling efficiency would decrease. Even if the engine tends to overheat, do not remove the thermostat.
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(a) Disconnect the connector from the water inlet with thermostat sub-assembly. |
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(b) Disengage the clamp to separate the wire harness.
(c) Remove the 2 bolts, nut and water inlet with thermostat sub-assembly from the timing chain cover assembly.
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(d) Remove the gasket from the water inlet with thermostat sub-assembly. |
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Components
InspectionDoor Control Receiver
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE ROOF HEADLINING ASSEMBLY (for Double Cab)
(See page )
2. REMOVE ROOF HEADLINING ASSEMBLY (for Access Cab)
(See page )
3. REMOVE DOOR CONTROL RECEIVER (w/o Tire Pressure Warning System)
(a) Disconne ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT FRONT NO. 2 SPEAKER ASSEMBLY
(a) When there is a malfunction such as noise from a speaker or no sound at all,
replace the speaker with a new one and check that the malfunction disappears.
OK:
Malfunction disappears.
HINT:
Connect the connectors to th ...
Reassembly
REASSEMBLY
CAUTION / NOTICE / HINT
HINT:
The procedure described below is for the LH side. Use the same procedure for
both the LH and RH sides, unless otherwise specified.
PROCEDURE
1. INSTALL REAR SEAT CUSHION FRAME SUB-ASSEMBLY
(a) Install the rear seat cushion frame sub-assembl ...