REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. DRAIN ENGINE COOLANT
4. REMOVE V-BANK COVER SUB-ASSEMBLY
5. REMOVE RADIATOR SUPPORT TO FRAME SEAL
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(a) Remove the 7 clips and radiator support to frame seal. |
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6. DISCONNECT NO. 2 RADIATOR HOSE
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(a) Slide the hose clip and disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly. |
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7. DISCONNECT NO. 7 WATER BY-PASS HOSE (w/ Oil Cooler)
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(a) Slide the hose clip and disconnect the No. 7 water by-pass hose from the water inlet with thermostat sub-assembly. |
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8. DISCONNECT NO. 4 WATER BY-PASS HOSE
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(a) Slide the hose clip and disconnect the No. 4 water by-pass hose from the water inlet with thermostat sub-assembly. |
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9. DISCONNECT NO. 3 WATER BY-PASS HOSE
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(a) Slide the hose clip and disconnect the No. 3 water by-pass hose from the water inlet with thermostat sub-assembly. |
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10. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
HINT:
If the thermostat was not installed, cooling efficiency would decrease. Even if the engine tends to overheat, do not remove the thermostat.
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(a) Disconnect the connector from the water inlet with thermostat sub-assembly. |
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(b) Disengage the clamp to separate the wire harness.
(c) Remove the 2 bolts, nut and water inlet with thermostat sub-assembly from the timing chain cover assembly.
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(d) Remove the gasket from the water inlet with thermostat sub-assembly. |
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