REMOVAL
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
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2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
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3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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4. REMOVE RADIATOR ASSEMBLY (for 2TR-FE)
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5. REMOVE RADIATOR ASSEMBLY (for 2GR-FKS)
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6. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the bolt to disconnect the discharge hose sub-assembly from the cooler condenser assembly.
(b) Remove the O-ring from the discharge hose sub-assembly.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
7. DISCONNECT AIR CONDITIONING TUBE ASSEMBLY
(a) Remove the bolt to disconnect the air conditioning tube assembly from the cooler condenser assembly. |
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(b) Remove the O-ring from the air conditioning tube assembly.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
8. REMOVE COOLER CONDENSER ASSEMBLY
(a) Remove the 2 bolts.
(b) Lift the cooler condenser assembly up, disengage the fitting of the condenser lower bracket to remove the cooler condenser assembly from the rear side of the vehicle.
(c) Disengage the 2 claws to remove the 2 condenser upper brackets. |
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(d) Disengage the 2 claws to remove the 2 condenser lower brackets.
(e) Remove the cooler condenser assembly.
HINT:
At the time of installation, please refer to the following instructions. If installing a new condenser, add compressor oil to the condenser.
Compressor oil:
PSD1 or equivalent
Add 40 cc (1.4 fl.oz.)
Camshaft
Components
COMPONENTS
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
*1
FUEL PUMP ASSEMBLY
*2
FUEL PUMP LIFTER ASSEMBLY
*3
FUEL PUMP LIFTER GUIDE
*4
FUEL PUMP SPACER GAS ...
Precaution
PRECAUTION
1. IGNITION SWITCH EXPRESSION
(a) The type of ignition switch used on this model differs depending on the specifications
of the vehicle. The expressions listed in the table below are used in this section.
Expression
Ignition Switch (Position)
Engine S ...
Adjustment
ADJUSTMENT
CAUTION / NOTICE / HINT
NOTICE:
For vehicles equipped with VSC, if the wheel alignment has been adjusted, and
if suspension or underbody components have been removed/installed or replaced, be
sure to perform the following initialization procedure in order for the system to
functi ...