Toyota Tacoma 2015-2018 Service Manual: Removal
REMOVAL
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
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2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
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3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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4. REMOVE RADIATOR ASSEMBLY (for 2TR-FE)
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5. REMOVE RADIATOR ASSEMBLY (for 2GR-FKS)
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6. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the bolt to disconnect the discharge hose sub-assembly from the cooler condenser assembly.
(b) Remove the O-ring from the discharge hose sub-assembly.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
7. DISCONNECT AIR CONDITIONING TUBE ASSEMBLY
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(a) Remove the bolt to disconnect the air conditioning tube assembly from the cooler condenser assembly. |
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(b) Remove the O-ring from the air conditioning tube assembly.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
8. REMOVE COOLER CONDENSER ASSEMBLY
(a) Remove the 2 bolts.
(b) Lift the cooler condenser assembly up, disengage the fitting of the condenser lower bracket to remove the cooler condenser assembly from the rear side of the vehicle.
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(c) Disengage the 2 claws to remove the 2 condenser upper brackets. |
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(d) Disengage the 2 claws to remove the 2 condenser lower brackets.
(e) Remove the cooler condenser assembly.
HINT:
At the time of installation, please refer to the following instructions. If installing a new condenser, add compressor oil to the condenser.
Compressor oil:
PSD1 or equivalent
Add 40 cc (1.4 fl.oz.)
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT COOLER CONDENSER ASSEMBLY
(a) If the fins of the cooler condenser assembly are dirty, clean them with water
and dry them with compressed air.
NOTICE:
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Installation
INSTALLATION
PROCEDURE
1. INSTALL COOLER CONDENSER ASSEMBLY
(a) Engage the 2 claws to install the 2 condenser upper brackets.
(b) Engage the 2 claws to install the 2 condenser lower brackets.
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Other materials:
Precaution
PRECAUTION
1. IGNITION SWITCH EXPRESSIONS
(a) The type of ignition switch used on this model differs according to the specifications
of the vehicle. The expressions listed in the table below are used in this section.
Expression
Ignition Switch (Position)
Engine ...
Headlight switch
The headlights can be operated manually.
Turning the end of the lever turns on the lights as follows:
Type A
The daytime running lights turn
on.
The side marker, parking, tail,
license plate, daytime running lights and instrument panel lights turn on.
The headlights and all lights lis ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL BRAKE PEDAL PAD
(a) Install the brake pedal pad onto the brake pedal.
2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
(a) Install the brake pedal support assembly with 4 nuts.
Torque:
14 N·m {145 kgf·cm, 10 ft·lbf}
(b) Connect the stop light switch connector t ...