Toyota Tacoma (2015-2018) Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL COOLER CONDENSER ASSEMBLY

(a) Engage the 2 claws to install the 2 condenser upper brackets.

(b) Engage the 2 claws to install the 2 condenser lower brackets.

(c) Lift the cooler condenser assembly up from the rear side of the vehicle, and install the condenser lower brackets onto the upper part of the radiator lower supports with the 2 bolts. Torque: 9.0 N·m {92 kgf·cm, 80 in·lbf}

2. INSTALL AIR CONDITIONING TUBE ASSEMBLY

(a) Remove the vinyl tape from the air conditioning tube assembly and connecting part of the cooler condenser assembly.

(b) Apply sufficient compressor oil to a new O-ring and fitting surface of the cooler condenser assembly.

Compressor oil:

PSD1 or equivalent

(c) Install the O-ring to the air conditioning tube assembly.

(d) Install the air conditioning tube assembly to the cooler condenser assembly with the bolt.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the vinyl tape from the discharge hose sub-assembly and connecting part of the cooler condenser assembly.

(b) Apply sufficient compressor oil to a new O-ring and fitting surface of the cooler condenser assembly.

Compressor oil:

PSD1 or equivalent

(c) Install the O-ring to the discharge hose sub-assembly.

(d) Install the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

4. INSTALL RADIATOR ASSEMBLY (for 2TR-FE)

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5. INSTALL RADIATOR ASSEMBLY (for 2GR-FKS)

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6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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7. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

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8. WARM UP ENGINE

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9. INSPECT FOR REFRIGERANT LEAK

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