REMOVAL
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
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2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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3. REMOVE FRONT CONSOLE BOX
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4. REMOVE SHIFT LEVER BOOT ASSEMBLY
(a) Remove the 2 screws, 2 clips and shift lever boot assembly. |
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5. REMOVE FLOOR SHIFT SHIFT LEVER ASSEMBLY
(a) Detach the shift lever cap boot from the manual transmission. |
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(b) Cover the shift lever cap with a cloth.
(c) While pressing down on the shift lever cap, turn it counterclockwise, and then pull to remove the shift lever. Text in Illustration
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6. REMOVE NO. 1 FLOOR SHIFT BUSH
(a) Remove the No. 1 floor shift bush from the floor shift shift lever assembly. |
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7. DRAIN MANUAL TRANSMISSION OIL
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8. REMOVE FRONT EXHAUST PIPE ASSEMBLY
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9. REMOVE MANIFOLD STAY
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10. REMOVE NO. 2 MANIFOLD STAY
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11. REMOVE STARTER ASSEMBLY
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12. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
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13. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY
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14. SUPPORT MANUAL TRANSMISSION ASSEMBLY
(a) Support the manual transmission with a transmission jack.
NOTICE:
15. REMOVE FRONT SUSPENSION MEMBER BRACKET LH AND RH
(a) Remove the 8 bolts, front suspension member bracket LH and front suspension member bracket RH from the No. 3 frame crossmember sub-assembly and vehicle body. |
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16. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
(a) Remove the 4 bolts on the No. 3 frame crossmember sub-assembly. |
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(b) Remove the 4 nuts, 4 bolts and No. 3 frame crossmember sub-assembly.
17. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR
(a) Remove the 4 bolts and rear No. 1 engine mounting insulator from the manual transmission assembly. |
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18. DISCONNECT WIRE HARNESS
(a) Disconnect the 3 connectors and wire harness. |
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(b) Detach the 10 clamps to separate the wire harness.
19. REMOVE MANUAL TRANSMISSION ASSEMBLY
(a) Remove the 9 bolts and manual transmission assembly. NOTICE: As the manual transmission assembly is very heavy, be sure to support it securely. |
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20. REMOVE TRANSMISSION BREATHER SUB-ASSEMBLY
(a) Detach the 3 breather hose clamps. |
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(b) Remove the transmission breather sub-assembly from the control shift lever retainer assembly.
(c) Remove the 2 bolts and 2 brackets. |
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21. REMOVE WIRING HARNESS CLAMP BRACKET
(a) Remove the 4 bolts and 4 wiring harness clamp brackets. |
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22. REMOVE TRANSFER ASSEMBLY
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Check Bus 5 Line for Short to +B
DESCRIPTION
There may be a short circuit between one of the CAN bus lines and +B when no
resistance exists between terminal 15 (CA5H) of the central gateway ECU (network
gateway ECU) and terminal 16 (BAT) of the DLC3, or terminal 16 (CA5L) of the central
gateway ECU (network gateway ECU) and ...
Cleaning and protecting the vehicle exterior
Perform the following to protect the vehicle and maintain it in prime condition.
● Working from top to bottom, liberally apply water to the vehicle body, wheel
wells and underside of the vehicle to remove any dirt and dust.
Wash the vehicle body using a sponge or soft cloth, such as a cham ...
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE STEERING GEAR OUTLET RETURN TUBE
(a) Using a union nut wrench, remove the steering gear outlet return tube.
2. REMOVE STEERING TURN PRESSURE TUBE
(a) Using a union nut wrench, remove the 2 pressure tubes.
(b) Remove the 4 O-rings from the pressure tubes.
3. ...