REASSEMBLY
PROCEDURE
1. INSTALL UPPER RADIATOR TANK
(a) Install a new upper radiator tank. Text in Illustration
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(b) Tap the core plate with a plastic hammer until there is no gap between the core plate and upper radiator tank.
2. INSTALL LOWER RADIATOR TANK
HINT:
Perform the same procedures as for the upper radiator tank.
3. ASSEMBLE SST
(a) Install the punch assembly into the overhaul handle by inserting it into the hole in part A as shown in the illustration. Text in Illustration
SST: 09230-01010 09231-01010 09231-01020 |
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(b) While gripping the handle, adjust the stopper bolt so that dimension B is as shown in the illustration.
Dimension B:
8.4 mm (0.331 in.)
4. CAULK CORE PLATE
(a) Gently press SST against the core plate in the order shown in the illustration. After repeating this a few times, fully caulk the core plate by gripping the handle until stopped by the stopper bolt. Text in Illustration
SST: 09230-01010 09231-01010 09231-01020 NOTICE:
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(b) Check the core plate height (H) after completing the caulking. Plate height (H): 8.7 to 9.1 mm (0.343 to 0.358 in.) If the height is not as specified, readjust the stopper bolt of the handle, then caulk it again. |
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5. INSTALL RADIATOR SUPPORT BUSHING
(a) Install the 2 No. 1 radiator support collars and 2 No. 1 radiator support bushings to the radiator assembly. Text in Illustration
NOTICE: With the hook of the No. 1 radiator support collar facing towards the top of the vehicle, install the No. 1 radiator support collar. |
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(b) Install the 2 No. 2 radiator support collars and 2 No. 2 radiator support bushings to the radiator assembly.
6. INSTALL RADIATOR TO SUPPORT SEAL
(a) Install 2 new radiator to support seals to the radiator assembly as shown in the illustration. Text in Illustration
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7. INSTALL RADIATOR DRAIN COCK PLUG
(a) Install a new O-ring to the radiator drain cock plug.
(b) Install the radiator drain cock plug to the radiator assembly.
Short in Driver Side Knee Airbag Squib Circuit (B1860/64-B1863/64)
DESCRIPTION
The driver side knee airbag squib circuit consists of the airbag sensor assembly
and lower No. 1 instrument panel airbag assembly.
The airbag sensor assembly uses this circuit to deploy the airbag when deployment
conditions are met.
These DTCs are stored when a malfunction is dete ...
Transfer Case Rear Oil Seal
Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
(See page )
3. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
4. REMOVE TRANSFER EXTENSION HOUSING TYPE T OIL SEAL
( ...
Operation Check
OPERATION CHECK
1. CHECK NAVIGATION SYSTEM NORMAL CONDITION
(a) If the symptom is applicable to any of the following, it is intended behavior,
and not a malfunction.
Symptom
Answer
A longer route than expected is chosen.
Depending on the road co ...