Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL UPPER RADIATOR TANK

(a) Install a new upper radiator tank.

Text in Illustration

*1

Upper Radiator Tank

*2

Core Plate

*a

Correct

*b

Incorrect

(b) Tap the core plate with a plastic hammer until there is no gap between the core plate and upper radiator tank.

2. INSTALL LOWER RADIATOR TANK

HINT:

Perform the same procedures as for the upper radiator tank.

3. ASSEMBLE SST

(a) Install the punch assembly into the overhaul handle by inserting it into the hole in part A as shown in the illustration.

Text in Illustration

*a

SST (Overhaul Handle)

*b

SST (Punch Assembly)

*c

Part A

*d

Dimension B

*e

Stopper Bolt

SST: 09230-01010

09231-01010

09231-01020

(b) While gripping the handle, adjust the stopper bolt so that dimension B is as shown in the illustration.

Dimension B:

8.4 mm (0.331 in.)

4. CAULK CORE PLATE

(a) Gently press SST against the core plate in the order shown in the illustration. After repeating this a few times, fully caulk the core plate by gripping the handle until stopped by the stopper bolt.

Text in Illustration

*1

Radiator Tank

*2

Core Plate

*a

Stopper Bolt

SST: 09230-01010

09231-01010

09231-01020

NOTICE:

  • Do not tap the portions indicated in the illustration or the oil cooler using SST. Use pliers or a similar tool.
  • Be careful not to damage the core plate.

(b) Check the core plate height (H) after completing the caulking.

Plate height (H):

8.7 to 9.1 mm (0.343 to 0.358 in.)

If the height is not as specified, readjust the stopper bolt of the handle, then caulk it again.

5. INSTALL RADIATOR SUPPORT BUSHING

(a) Install the 2 No. 1 radiator support collars and 2 No. 1 radiator support bushings to the radiator assembly.

Text in Illustration

*1

No. 1 Radiator Support Collar

*2

No. 2 Radiator Support Collar

*3

No. 1 Radiator Support Bushing

*4

No. 2 Radiator Support Bushing

*a

Top of Vehicle

*b

Hook

NOTICE:

With the hook of the No. 1 radiator support collar facing towards the top of the vehicle, install the No. 1 radiator support collar.

(b) Install the 2 No. 2 radiator support collars and 2 No. 2 radiator support bushings to the radiator assembly.

6. INSTALL RADIATOR TO SUPPORT SEAL

(a) Install 2 new radiator to support seals to the radiator assembly as shown in the illustration.

Text in Illustration

*a

34 mm (1.34 in.)

*b

38 mm (1.50 in.)

*c

54 mm (2.13 in.)

7. INSTALL RADIATOR DRAIN COCK PLUG

(a) Install a new O-ring to the radiator drain cock plug.

(b) Install the radiator drain cock plug to the radiator assembly.

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