REASSEMBLY
PROCEDURE
1. INSTALL UPPER RADIATOR TANK
(a) Install a new upper radiator tank. Text in Illustration
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(b) Tap the core plate with a plastic hammer until there is no gap between the core plate and upper radiator tank.
2. INSTALL LOWER RADIATOR TANK
HINT:
Perform the same procedures as for the upper radiator tank.
3. ASSEMBLE SST
(a) Install the punch assembly into the overhaul handle by inserting it into the hole in part A as shown in the illustration. Text in Illustration
SST: 09230-01010 09231-01010 09231-01020 |
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(b) While gripping the handle, adjust the stopper bolt so that dimension B is as shown in the illustration.
Dimension B:
8.4 mm (0.331 in.)
4. CAULK CORE PLATE
(a) Gently press SST against the core plate in the order shown in the illustration. After repeating this a few times, fully caulk the core plate by gripping the handle until stopped by the stopper bolt. Text in Illustration
SST: 09230-01010 09231-01010 09231-01020 NOTICE:
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(b) Check the core plate height (H) after completing the caulking. Plate height (H): 8.7 to 9.1 mm (0.343 to 0.358 in.) If the height is not as specified, readjust the stopper bolt of the handle, then caulk it again. |
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5. INSTALL RADIATOR SUPPORT BUSHING
(a) Install the 2 No. 1 radiator support collars and 2 No. 1 radiator support bushings to the radiator assembly. Text in Illustration
NOTICE: With the hook of the No. 1 radiator support collar facing towards the top of the vehicle, install the No. 1 radiator support collar. |
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(b) Install the 2 No. 2 radiator support collars and 2 No. 2 radiator support bushings to the radiator assembly.
6. INSTALL RADIATOR TO SUPPORT SEAL
(a) Install 2 new radiator to support seals to the radiator assembly as shown in the illustration. Text in Illustration
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7. INSTALL RADIATOR DRAIN COCK PLUG
(a) Install a new O-ring to the radiator drain cock plug.
(b) Install the radiator drain cock plug to the radiator assembly.
Personal Light Assembly
Components
COMPONENTS
ILLUSTRATION
Installation
INSTALLATION
PROCEDURE
1. INSTALL MAP LIGHT BULB
(a) Install the 2 map light bulbs to the 2 map light sockets.
(b) Turn the 2 map light sockets with 2 map light bulbs in the direction
indicated by the arrow shown in the ill ...
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
Use these procedures to troubleshoot the combination meter.
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
NEXT
2.
...
Inspection
INSPECTION
PROCEDURE
1. INSPECT FRONT SEAT CUSHION HEATER ASSEMBLY
(a) Check the operation of the front seat cushion heater assembly.
(1) Apply battery voltage and check the operation of the front seat cushion
heater assembly.
OK:
Connection
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