REASSEMBLY
PROCEDURE
1. INSTALL UPPER RADIATOR TANK
(a) Install a new upper radiator tank. Text in Illustration
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(b) Tap the core plate with a plastic hammer until there is no gap between the core plate and upper radiator tank.
2. INSTALL LOWER RADIATOR TANK
HINT:
Perform the same procedures as for the upper radiator tank.
3. ASSEMBLE SST
(a) Install the punch assembly into the overhaul handle by inserting it into the hole in part A as shown in the illustration. Text in Illustration
SST: 09230-01010 09231-01010 09231-01020 |
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(b) While gripping the handle, adjust the stopper bolt so that dimension B is as shown in the illustration.
Dimension B:
8.4 mm (0.331 in.)
4. CAULK CORE PLATE
(a) Gently press SST against the core plate in the order shown in the illustration. After repeating this a few times, fully caulk the core plate by gripping the handle until stopped by the stopper bolt. Text in Illustration
SST: 09230-01010 09231-01010 09231-01020 NOTICE:
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(b) Check the core plate height (H) after completing the caulking. Plate height (H): 8.7 to 9.1 mm (0.343 to 0.358 in.) If the height is not as specified, readjust the stopper bolt of the handle, then caulk it again. |
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5. INSTALL RADIATOR SUPPORT BUSHING
(a) Install the 2 No. 1 radiator support collars and 2 No. 1 radiator support bushings to the radiator assembly. Text in Illustration
NOTICE: With the hook of the No. 1 radiator support collar facing towards the top of the vehicle, install the No. 1 radiator support collar. |
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(b) Install the 2 No. 2 radiator support collars and 2 No. 2 radiator support bushings to the radiator assembly.
6. INSTALL RADIATOR TO SUPPORT SEAL
(a) Install 2 new radiator to support seals to the radiator assembly as shown in the illustration. Text in Illustration
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7. INSTALL RADIATOR DRAIN COCK PLUG
(a) Install a new O-ring to the radiator drain cock plug.
(b) Install the radiator drain cock plug to the radiator assembly.
Control Module Communication Bus OFF (U0073,U0100,U0124,U0126)
DESCRIPTION
The skid control ECU (brake actuator assembly) receives the signals from the
ECM, steering angle sensor (spiral cable with sensor sub-assembly), 4 wheel drive
control ECU*, and yaw rate and acceleration sensor (airbag sensor assembly) via
the CAN communication system.
*: f ...
Dtc Check / Clear
DTC CHECK / CLEAR
NOTICE:
When the diagnosis system is changed from normal mode to check mode or vice versa,
all DTCs and freeze frame data recorded in normal mode are cleared. Before changing
modes, always check and make a note of DTCs and freeze frame data.
HINT:
DTCs which are sto ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT BRAKE BOOSTER PUMP ASSEMBLY
(a) Connect the positive (+) lead from the battery to the red cable of the pump,
and the negative (-) lead to the black cable.
(b) Check the brake booster pump operation.
OK:
Operation sound is heard. ...