REASSEMBLY
PROCEDURE
1. INSTALL FRONT BUMPER COVER INSERT LH
(a) Engage the clip to install the front bumper cover insert LH. |
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(b) Install the bolt.
Torque:
5.9 N·m {60 kgf·cm, 52 in·lbf}
2. INSTALL FRONT BUMPER COVER INSERT RH
HINT:
Use the same procedure as for the LH side.
3. INSTALL NO. 2 FRONT BUMPER EXTENSION SUB-ASSEMBLY LH
(a) Install the No. 2 front bumper extension sub-assembly LH with the 3 nuts. Torque: 58 N·m {591 kgf·cm, 43 ft·lbf} |
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4. INSTALL NO. 2 FRONT BUMPER EXTENSION SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
5. INSTALL LOWER FRONT BUMPER RETAINER
HINT:
Use the same procedure for both lower front bumper retainers.
(a) Install the lower front bumper retainer.
(b) Install a nose piece to an air riveter or hand riveter.
(c) Insert the mandrel part of a new rivet into the nose piece.
(d) Place the riveter upright against the lower front bumper retainer and install the 2 rivets.
HINT:
If the rivet cannot be cut, pull it once and cut it.
NOTICE:
*1 |
Mandrel |
*a |
Riveter |
*b |
Incorrect |
*c |
Correct |
*a |
Riveter |
*b |
Incorrect |
*c |
Correct |
*a |
Riveter |
*b |
Incorrect |
*c |
Correct |
6. INSTALL FRONT BUMPER INNER ARM SUB-ASSEMBLY LH
(a) Install the front bumper inner arm sub-assembly LH.
(b) Install a nose piece to an air riveter or hand riveter.
(c) Insert the mandrel part of a new rivet into the nose piece.
(d) Place the riveter upright against the front bumper inner arm sub-assembly LH and install the 3 rivets.
HINT:
If the rivet cannot be cut, pull it once and cut it.
NOTICE:
*1 |
Mandrel |
*a |
Riveter |
*b |
Incorrect |
*c |
Correct |
*a |
Riveter |
*b |
Incorrect |
*c |
Correct |
*a |
Riveter |
*b |
Incorrect |
*c |
Correct |
7. INSTALL FRONT BUMPER INNER ARM SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
8. INSTALL FRONT BUMPER REINFORCEMENT
(a) Install the front bumper reinforcement with the 6 nuts. Torque: 58 N·m {591 kgf·cm, 43 ft·lbf} |
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9. INSTALL FRONT BUMPER ENERGY ABSORBER
(a) Engage the guide and 9 claws to install the front bumper energy absorber. |
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10. INSTALL HEADLIGHT MOUNTING BRACKET
(a) Engage the 2 claws to install the headlight mounting bracket. HINT: Use the same procedure for the RH side and LH side. |
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11. INSTALL FRONT BUMPER ARM MOUNTING BRACKET LH
(a) Engage the claw and install the front bumper arm mounting bracket LH with the 2 bolts. Torque: 4.0 N·m {41 kgf·cm, 35 in·lbf} |
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12. INSTALL FRONT BUMPER ARM MOUNTING BRACKET RH
HINT:
Use the same procedure as for the LH side.
13. INSTALL RADIATOR SIDE DEFLECTOR LH
(a) Engage the 3 claws to install the radiator side deflector LH. |
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(b) Install the clips.
14. INSTALL RADIATOR SIDE DEFLECTOR RH
HINT:
Use the same procedure as for the LH side.
15. INSTALL FRONT BUMPER UPPER CENTER RETAINER
(a) Install the front bumper upper center retainer with the 6 nuts. Torque: 5.5 N·m {56 kgf·cm, 49 in·lbf} |
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(b) Engage the 2 clamps to install the wire harness.
16. INSTALL FRONT FENDER LINER RETAINER
(a) Engage the claw to install the front fender liner retainer. |
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17. INSTALL FRONT VALANCE PANEL
(a) Engage the 14 claws to install the front valance panel. |
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(b) Install the 2 outside moulding retainers.
18. INSTALL LOWER NO. 1 RADIATOR GRILLE
(a) Engage the 23 claws to install the lower No. 1 radiator grille. |
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19. INSTALL FRONT BUMPER HOLE COVER LH (w/o Fog Light)
(a) Engage the 6 claws to install the front bumper hole cover LH. |
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20. INSTALL FRONT BUMPER HOLE COVER RH (w/o Fog Light)
HINT:
Use the same procedure as for the LH side.
21. INSTALL FOG LIGHT COVER LH (w/ Fog Light)
(a) for Halogen Fog Light: (1) Engage the 6 claws to install the fog light cover LH. |
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(b) for LED Fog Light: (1) Engage the 6 claws to install the fog light cover LH. |
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22. INSTALL FOG LIGHT COVER RH (w/ Fog Light)
HINT:
Use the same procedure as for the LH side.
23. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)
(a) for Halogen Fog Light: (1) Engage the 2 guides to install the fog light assembly LH. (2) Install the screw. |
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(b) for LED Fog Light: (1) Engage the 2 guides to install the fog light assembly LH. (2) Install the screw. |
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24. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)
HINT:
Use the same procedure as for the LH side.
25. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Fog Light)
(a) Engage the 8 clamps to install the No. 4 engine room wire. |
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(b) Connect the 2 connectors.
26. INSTALL FRONT LICENSE PLATE BRACKET
(a) Install the front license plate bracket with the 2 screws. |
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Installation
INSTALLATION
PROCEDURE
1. INSTALL INTAKE MANIFOLD
(a) Set 2 new No. 1 intake manifold to head gaskets on cylinder head
sub-assembly and cylinder head LH as shown in the illustration.
NOTICE:
Align the port holes of the gasket and cylinder head sub-assembly
...
Installation
INSTALLATION
PROCEDURE
1. INSTALL FRONT SEATBACK HEATER ASSEMBLY
(a) Set the front seatback heater assembly with the name stamp side facing the
front seatback cover.
(b) Install the front seatback heater assembly with 14 new tag pins.
2. INSTALL SEPARATE TYPE FRONT SEATBACK COVER (for Front P ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL NO. 1 FUEL TANK PROTECTOR
(a) Install the No. 1 fuel tank protector to the fuel tank assembly with the
4 clips.
2. INSTALL FUEL SUCTION TUBE SET GASKET
Click here
3. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Click here
4. INSTALL FUEL PUMP ...