Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Reassembly

Toyota Tacoma 2015-2018 Service Manual / Exterior / Front Bumper / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL FRONT BUMPER COVER INSERT LH

(a) Engage the clip to install the front bumper cover insert LH.

(b) Install the bolt.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

2. INSTALL FRONT BUMPER COVER INSERT RH

HINT:

Use the same procedure as for the LH side.

3. INSTALL NO. 2 FRONT BUMPER EXTENSION SUB-ASSEMBLY LH

(a) Install the No. 2 front bumper extension sub-assembly LH with the 3 nuts.

Torque:

58 N·m {591 kgf·cm, 43 ft·lbf}

4. INSTALL NO. 2 FRONT BUMPER EXTENSION SUB-ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

5. INSTALL LOWER FRONT BUMPER RETAINER

HINT:

Use the same procedure for both lower front bumper retainers.

(a) Install the lower front bumper retainer.

(b) Install a nose piece to an air riveter or hand riveter.

(c) Insert the mandrel part of a new rivet into the nose piece.

(d) Place the riveter upright against the lower front bumper retainer and install the 2 rivets.

HINT:

If the rivet cannot be cut, pull it once and cut it.

NOTICE:

  • Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

    *1

    Mandrel

    *a

    Riveter

    *b

    Incorrect

    *c

    Correct
  • Confirm that the rivets are seated properly against the lower front bumper retainer.

    *a

    Riveter

    *b

    Incorrect

    *c

    Correct
  • Do not tilt the riveter when installing the rivet to the lower front bumper retainer.
  • Do not leave any space between the rivet head and lower front bumper retainer.
  • Do not leave any space between the lower front bumper retainer and front bumper reinforcement. Firmly hold together the 2 items while installing the rivet.

    *a

    Riveter

    *b

    Incorrect

    *c

    Correct
6. INSTALL FRONT BUMPER INNER ARM SUB-ASSEMBLY LH

6. INSTALL FRONT BUMPER INNER ARM SUB-ASSEMBLY LH

(a) Install the front bumper inner arm sub-assembly LH.

(b) Install a nose piece to an air riveter or hand riveter.

(c) Insert the mandrel part of a new rivet into the nose piece.

(d) Place the riveter upright against the front bumper inner arm sub-assembly LH and install the 3 rivets.

HINT:

If the rivet cannot be cut, pull it once and cut it.

NOTICE:

  • Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

    *1

    Mandrel

    *a

    Riveter

    *b

    Incorrect

    *c

    Correct
  • Confirm that the rivets are seated properly against the front bumper inner arm sub-assembly LH.

    *a

    Riveter

    *b

    Incorrect

    *c

    Correct
  • Do not tilt the riveter when installing the rivet to the front bumper inner arm sub-assembly LH.
  • Do not leave any space between the rivet head and front bumper inner arm sub-assembly LH.
  • Do not leave any space between the front bumper inner arm sub-assembly LH and front bumper reinforcement. Firmly hold together the 2 items while installing the rivet.

    *a

    Riveter

    *b

    Incorrect

    *c

    Correct
7. INSTALL FRONT BUMPER INNER ARM SUB-ASSEMBLY RH

7. INSTALL FRONT BUMPER INNER ARM SUB-ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

8. INSTALL FRONT BUMPER REINFORCEMENT

(a) Install the front bumper reinforcement with the 6 nuts.

Torque:

58 N·m {591 kgf·cm, 43 ft·lbf}

9. INSTALL FRONT BUMPER ENERGY ABSORBER

(a) Engage the guide and 9 claws to install the front bumper energy absorber.

10. INSTALL HEADLIGHT MOUNTING BRACKET

(a) Engage the 2 claws to install the headlight mounting bracket.

HINT:

Use the same procedure for the RH side and LH side.

11. INSTALL FRONT BUMPER ARM MOUNTING BRACKET LH

(a) Engage the claw and install the front bumper arm mounting bracket LH with the 2 bolts.

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

12. INSTALL FRONT BUMPER ARM MOUNTING BRACKET RH

HINT:

Use the same procedure as for the LH side.

13. INSTALL RADIATOR SIDE DEFLECTOR LH

(a) Engage the 3 claws to install the radiator side deflector LH.

(b) Install the clips.

14. INSTALL RADIATOR SIDE DEFLECTOR RH

HINT:

Use the same procedure as for the LH side.

15. INSTALL FRONT BUMPER UPPER CENTER RETAINER

(a) Install the front bumper upper center retainer with the 6 nuts.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

(b) Engage the 2 clamps to install the wire harness.

16. INSTALL FRONT FENDER LINER RETAINER

(a) Engage the claw to install the front fender liner retainer.

17. INSTALL FRONT VALANCE PANEL

(a) Engage the 14 claws to install the front valance panel.

(b) Install the 2 outside moulding retainers.

18. INSTALL LOWER NO. 1 RADIATOR GRILLE

(a) Engage the 23 claws to install the lower No. 1 radiator grille.

19. INSTALL FRONT BUMPER HOLE COVER LH (w/o Fog Light)

(a) Engage the 6 claws to install the front bumper hole cover LH.

20. INSTALL FRONT BUMPER HOLE COVER RH (w/o Fog Light)

HINT:

Use the same procedure as for the LH side.

21. INSTALL FOG LIGHT COVER LH (w/ Fog Light)

(a) for Halogen Fog Light:

(1) Engage the 6 claws to install the fog light cover LH.

(b) for LED Fog Light:

(1) Engage the 6 claws to install the fog light cover LH.

22. INSTALL FOG LIGHT COVER RH (w/ Fog Light)

HINT:

Use the same procedure as for the LH side.

23. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

(a) for Halogen Fog Light:

(1) Engage the 2 guides to install the fog light assembly LH.

(2) Install the screw.

(b) for LED Fog Light:

(1) Engage the 2 guides to install the fog light assembly LH.

(2) Install the screw.

24. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

HINT:

Use the same procedure as for the LH side.

25. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Fog Light)

(a) Engage the 8 clamps to install the No. 4 engine room wire.

(b) Connect the 2 connectors.

26. INSTALL FRONT LICENSE PLATE BRACKET

(a) Install the front license plate bracket with the 2 screws.
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