INSTALLATION
PROCEDURE
1. INSTALL NO. 1 FUEL TANK PROTECTOR
(a) Install the No. 1 fuel tank protector to the fuel tank assembly with the 4 clips.
2. INSTALL FUEL SUCTION TUBE SET GASKET
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3. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
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4. INSTALL FUEL PUMP GAUGE RETAINER
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5. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Install the fuel tank main tube sub-assembly with the fuel tube joint clip.
NOTICE:
*1 |
Fuel Tube Joint |
*2 |
O-ring |
*3 |
Fuel Tube |
*4 |
Tube Joint Clip |
*a |
Correct |
*b |
Incorrect |
(b) Engage the 3 clamps and install the fuel tank main tube sub-assembly to the fuel tank assembly.
6. INSTALL FUEL TANK ASSEMBLY
(a) Set the fuel tank assembly on an engine lifter and lift up the engine lifter.
NOTICE:
Do not allow the fuel tank assembly to contact the vehicle, especially the differential.
(b) Install the 2 fuel tank bands. (1) Install the 2 fuel tank bands with the 2 pins and 2 clips. (2) Install the 2 fuel tank bands with the 2 bolts. Torque: 62 N·m {632 kgf·cm, 46 ft·lbf} |
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(c) Connect the 2 fuel suction tube with pump and gauge assembly connectors.
(d) w/ Fuel Tank Cover: (1) Engage the 4 claws and install the fuel tank cover. HINT: When installing, align the mark of the fuel tank cover with the mark of the fuel tank assembly as shown in the illustration. |
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(e) Connect the fuel breather tube.
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7. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY
(a) Connect the fuel tank vent hose sub-assembly.
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8. CONNECT FUEL TANK INLET PIPE SUB-ASSEMBLY
(a) Connect the fuel tank inlet pipe sub-assembly to the fuel tank assembly and lock it by pushing in the retainer of quick connector. NOTICE:
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9. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Connect the fuel tank main tube sub-assembly.
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(b) Install the fuel pipe clamp.
10. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY (for Hydraulic Brake Booster)
(a) Install the No. 1 fuel tank protector sub-assembly to the 2 fuel tank bands with the 4 nuts.
Torque:
20 N·m {204 kgf·cm, 15 ft·lbf}
11. ADD FUEL
12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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13. INSPECT FOR FUEL LEAK
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Removal
REMOVAL
PROCEDURE
1. REMOVE REAR SEAT ASSEMBLY LH (for Double Cab)
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2. REMOVE REAR SEAT ASSEMBLY RH (for Double Cab)
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3. REMOVE REAR DOOR SCUFF PLATE LH (for Double Cab)
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4. REMOVE REAR DOOR SCUFF PLATE RH (for Double Cab)
HINT:
Use the same procedure ...
Cruise Control Input Processor (P160700)
DESCRIPTION
The ECM continuously monitors its main and sub CPUs. This self-check ensures
that the ECM is functioning properly. If outputs from the CPUs are different and
deviate from the standard, the ECM will illuminate the MIL and store the DTC.
DTC No.
Detection Item
...
Dtc Check / Clear
DTC CHECK / CLEAR
1. CHECK DTC
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the back sonar or clearance sonar switch assembly on.
(d) Turn the Techstream on.
(e) Enter the following menus: Body Electrical / Intuitive P/A / Trouble Codes.
(f) Check for D ...