INSTALLATION
PROCEDURE
1. INSTALL CLUTCH DISC ASSEMBLY
(a) Insert SST into the clutch disc assembly, and then install SST and the clutch disc assembly together to the flywheel sub-assembly.
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Flywheel Sub-assembly Side |
SST: 09301-00220
NOTICE:
Be sure to install the clutch disc assembly so that it is facing in the correct direction.
2. INSTALL CLUTCH COVER ASSEMBLY
(a) Align the matchmarks on the clutch cover assembly with the one on the flywheel sub-assembly. Text in Illustration
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(b) Following the order shown in the illustration, tighten the 6 bolts, starting with the bolt located near the knock pin at the top.
SST: 09301-00220
Torque:
19 N·m {195 kgf·cm, 14 ft·lbf}
HINT:
3. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY
(a) Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment. SST: 09333-00013 Maximum non-alignment: 0.5 mm (0.0196 in.) If the alignment is more than the maximum, use SST to adjust the diaphragm spring tip alignment. |
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4. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY
(a) Install the clutch release fork dust seal to the clutch release fork sub-assembly.
(b) Install the clutch release fork collar to the clutch release fork sub-assembly.
(c) Apply release hub grease to the clutch release fork sub-assembly, clutch release bearing assembly, push rod contact point and pivot points shown in the illustration.
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Release hub grease |
Grease:
Toyota Genuine Release Hub Grease or equivalent
(d) Apply clutch spline grease to the input shaft spline.
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Clutch spline grease |
Grease:
Toyota Genuine Clutch Spline Grease or equivalent
(e) Install the clutch release bearing assembly to the clutch release fork sub-assembly with the clip.
(f) Install the release fork support to the manual transmission assembly.
Torque:
47 N·m {480 kgf·cm, 35 ft·lbf}
(g) Install the clutch release fork sub-assembly with the clutch release bearing assembly to the manual transmission assembly.
HINT:
After installation, move the clutch release fork sub-assembly back and forth to check that the clutch release bearing assembly slides smoothly.
5. INSTALL MANUAL TRANSMISSION ASSEMBLY
(See page
)
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE TAIL GATE PROTECTOR
(See page )
2. REMOVE TAIL GATE SERVICE HOLE COVER
(a) Using a T30 "TORX" socket wrench, remove the 8 screws and tail gate
service hole cover.
3. REMOVE REAR TELEVISION CAMER ...
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
The wireless door lock control system troubleshooting procedure is based
on the premise that the power door lock control system is operating normally.
Check the power door lock control system first before troubleshooting the
wireless door lock cont ...
Communication Error from VSC to ECM (P1630)
DESCRIPTION
The skid control ECU (brake actuator assembly) sends signals such as cruise control
cancel signals and brake demand response signals to the ECM when the dynamic radar
cruise control system is operating.
DTC No.
Detection Item
DTC Detection Condition ...