Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

Perform "Inspection After Repairs" after replacing the fuel delivery pipe assembly LH (fuel pressure sensor) (See page PROCEDURE ).

PROCEDURE

1. INSTALL FUEL PIPE PLUG SUB-ASSEMBLY

(a) Install a new O-ring, new No. 1 fuel injector back-up ring, new No. 2 fuel injector back-up ring and new No. 3 fuel injector back-up ring to the fuel pipe plug sub-assembly as shown in the illustration.

Text in Illustration

*1

Fuel Pipe Plug Sub-assembly

*2

No. 1 Fuel Injector Back-up Ring

*3

No. 3 Fuel Injector Back-up Ring

*4

No. 3 Fuel Injector Back-up Ring

*5

O-ring

-

-

*a

Opening

*b

Overlapping

*c

Stretched

*d

Correct

*e

Incorrect

-

-

NOTICE:

  • Check that there is no foreign matter or damage on the O-ring groove of the fuel pipe plug sub-assembly.
  • Check that the No. 1 fuel injector back-up ring and No. 3 fuel injector back-up ring are installed in the correct orientation.
  • Make sure that the No. 1 fuel injector back-up ring, No. 2 fuel injector back-up ring, No. 3 fuel injector back-up ring and O-ring are installed in the correct order.
  • Check that the alignment of the No. 1 fuel injector back-up ring is not overlapped or stretched as shown in the illustration.
  • After installing the O-ring, check that it is not contaminated with foreign matter and is not damaged.

(b) Secure the fuel delivery pipe assembly LH in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

(c) Install a new gasket to the fuel pipe plug sub-assembly as shown in the illustration.

(d) Using a 5 mm hexagon wrench, install the fuel pipe plug sub-assembly to the fuel delivery pipe assembly LH with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(e) Install a new dust cap sub-assembly to the fuel pipe plug sub-assembly.

2. INSTALL FUEL DELIVERY PIPE ASSEMBLY LH (FUEL PRESSURE SENSOR)

(See page )

NOTICE:

  • Do not remove the fuel pressure sensor from the fuel delivery pipe sub-assembly LH.
  • If a fuel pressure sensor is removed, replace the fuel delivery pipe sub-assembly LH (fuel pressure sensor) with a new one.

HINT:

Perform "Inspection After Repairs" after replacing the fuel delivery pipe assembly LH (fuel pressure sensor) (See page Fuel Pump ).

Inspection
INSPECTION PROCEDURE 1. INSPECT FUEL DELIVERY PIPE SUB-ASSEMBLY LH (FUEL PRESSURE SENSOR) NOTICE: Do not remove the fuel pressure sensor from the fuel delivery pipe sub-assembly LH. ...

Fuel Pump
...

Other materials:

Precaution
PRECAUTION 1. IGNITION SWITCH EXPRESSIONS (a) The type of ignition switch used on this model differs according to the specifications of the vehicle. The expressions listed in the table below are used in this section. Expression Ignition Switch (Position) Engine ...

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE FRONT OIL PUMP BODY O-RING (a) Remove the front oil pump body O-ring from the oil pump assembly. 2. SECURE OIL PUMP ASSEMBLY (a) Place the oil pump assembly on the torque converter assembly. ...

Installation
INSTALLATION PROCEDURE 1. INSTALL INTAKE MANIFOLD (a) Set 2 new No. 1 intake manifold to head gaskets on cylinder head sub-assembly and cylinder head LH as shown in the illustration. NOTICE: Align the port holes of the gasket and cylinder head sub-assembly ...

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