INSTALLATION
PROCEDURE
1. REMOVE MONOLITHIC CONVERTER PROTECTOR
(a) Install the upper monolithic converter protector and lower monolithic converter protector with the 2 bolts and 2 nuts.
Torque:
11 N·m {107 kgf·cm, 8 ft·lbf}
(b) Install the clamp with the bolt as shown in the illustration. Text in Illustration
Torque: 11 N·m {107 kgf·cm, 8 ft·lbf} |
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2. INSTALL FRONT EXHAUST PIPE ASSEMBLY
(a) Install a new gasket to the front exhaust pipe assembly.
(b) Install the front exhaust pipe assembly to the exhaust manifold sub-assembly RH with the 2 new nuts.
Torque:
54 N·m {554 kgf·cm, 40 ft·lbf}
3. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY
(a) Install a new gasket to the front No. 2 exhaust pipe assembly.
(b) Connect the front No. 2 exhaust pipe assembly to the exhaust pipe support.
(c) Install the front No. 2 exhaust pipe assembly to the exhaust manifold LH with the 2 new nuts.
Torque:
54 N·m {554 kgf·cm, 40 ft·lbf}
4. INSTALL EXHAUST PIPE STOPPER BRACKET (for 4WD)
(a) Install the exhaust pipe stopper bracket with the 2 bolts.
Torque:
19 N·m {194 kgf·cm, 14 ft·lbf}
5. INSTALL CENTER NO. 2 FLOOR HEAT INSULATOR SUB-ASSEMBLY (for 4WD)
(a) Install the center No. 2 floor heat insulator sub-assembly with the 3 nuts.
Torque:
5.5 N·m {56 kgf·cm, 49 in·lbf}
6. INSTALL CENTER EXHAUST PIPE ASSEMBLY
(a) Temporarily install a new exhaust pipe gasket to the front exhaust pipe assembly.
(b) Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the front exhaust pipe assembly. Text in Illustration
NOTICE:
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(c) Connect the center exhaust pipe assembly to the exhaust pipe support.
(d) Install a new gasket to the front No. 2 exhaust pipe assembly.
(e) Install the center exhaust pipe assembly to the front No. 2 exhaust pipe assembly with the 2 bolts.
Torque:
48 N·m {489 kgf·cm, 35 ft·lbf}
(f) Check the free length.
(1) Using a vernier caliper, measure the free length of the compression spring. Free Length of Compression Spring:
If the free length is less than the minimum, replace the compression spring. |
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(g) Install the center exhaust pipe to the front exhaust pipe assembly with the 2 compression springs and 2 bolts. Text in Illustration
Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} HINT: After the installation, check that the gaps between the flanges of the front exhaust pipe assembly and center exhaust pipe assembly are consistent front-to-rear and left-to-right. |
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7. INSTALL TAIL EXHAUST PIPE ASSEMBLY
(a) Connect the tail exhaust pipe assembly to the 4 exhaust pipe supports.
(b) Install a new gasket to the center exhaust pipe assembly.
(c) Install the tail exhaust pipe assembly to the center exhaust pipe assembly with the 2 bolts.
Torque:
48 N·m {489 kgf·cm, 35 ft·lbf}
8. INSTALL HEATED OXYGEN SENSOR
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9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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10. INSPECT FOR EXHAUST GAS LEAK
(a) Perform Inspection After Repair after repairing an exhaust gas leak.
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How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
Use the following procedures to troubleshoot the cruise control system.
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
NEXT
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Parts Location
PARTS LOCATION
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
ILLUSTRATION
...
Parts Location
PARTS LOCATION
ILLUSTRATION
*A
for Vacuum Brake Booster
*B
for Hydraulic Brake Booster
*1
BRAKE ACTUATOR ASSEMBLY (SKID CONTROL ECU)
*2
BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY (SKID CONTROL ECU)
...