INSTALLATION
PROCEDURE
1. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY
(a) Connect the actuator hose and connector.
(b) Install the No. 1 mounting support with the 3 bolts.
Torque:
186 N·m {1899 kgf·cm, 138 ft·lbf}
(c) Install the No. 2 mounting support with the 2 bolts.
Torque:
160 N·m {1631 kgf·cm, 118 ft·lbf}
(d) Install the No. 3 front differential support with the 2 bolts.
Torque:
108 N·m {1100 kgf·cm, 80 ft·lbf}
(e) Support the front differential with a jack.
(f) Install the bolt and connect the bracket
(g) Connect the differential oil temperature sensor connector and clip.
(h) Install the 2 front mounting bolts and nuts.
for TMMTX Made:
129 N*m (1310 kgf*cm, 95 ft*lbf)
Except TMMTX Made:
137 N*m (1400 kgf*cm, 101 ft*lbf)
(i) Install the No. 1 front differential mount nut.
for TMMTX Made:
82 N*m (831 kgf*cm, 60 ft*lbf)
Except TMMTX Made:
87 N*m (889 kgf*cm, 64 ft*lbf)
(j) Install the front differential breather tube bracket with the bolt.
Torque:
13 N·m {129 kgf·cm, 8 ft·lbf}
(k) Lower the jack.
2. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
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3. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
4. INSTALL FRONT SUSPENSION LOWER ARM LH
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5. INSTALL FRONT SUSPENSION LOWER ARM RH
HINT:
Use the same procedure as for the LH side.
6. INSTALL TIE ROD END SUB-ASSEMBLY LH
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7. INSTALL TIE ROD END SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
8. INSTALL FRONT SPEED SENSOR LH
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9. INSTALL FRONT SPEED SENSOR RH
HINT:
Use the same procedure as for the LH side.
10. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
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11. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
12. INSTALL FRONT AXLE SHAFT LH NUT
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13. INSTALL FRONT AXLE SHAFT RH NUT
HINT:
Use the same procedure as for the LH side.
14. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
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15. ADD DIFFERENTIAL OIL
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16. INSPECT DIFFERENTIAL OIL
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17. INSPECT DIFFERENTIAL OIL LEAK
18. INSTALL NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
19. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
20. INSTALL FRONT WHEELS
Torque:
113 N·m {1152 kgf·cm, 83 ft·lbf}
21. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
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22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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23. CHECK VSC SENSOR SIGNAL (for Hydraulic Brake Booster)
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24. CHECK VSC SENSOR SIGNAL (for Vacuum Brake Booster)
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Driving the vehicle
The following procedures should be observed to ensure safe driving.
■ Starting the engine
■ Driving
Automatic transmission
With the brake pedal depressed,
shift the shift lever to D.
Release the parking brake.
Gradually release the brake pedal
and gently depress the acceler ...
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK FUEL PUMP ASSEMBLY OPERATION
(a) Check fuel pressure.
(1) Connect the Techstream to the DLC3.
(2) Start the engine.
(3) Turn the Techstream on.
(4) Enter the following menus: Powertrain / Engine / Active Test / Control the
Target Fuel Pressure.
(5) ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL RADIATOR ASSEMBLY
(a) Engage the 2 hooks and temporarily install the radiator assembly to the radiator
support sub-assembly.
(b) Install the radiator assembly with the 4 bolts.
Torque:
18 N·m {184 kgf·cm, 13 ft·lbf}
2. INSTALL FAN SHROUD
(a) Install th ...