INSTALLATION
PROCEDURE
1. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY
(a) Connect the actuator hose and connector.
(b) Install the No. 1 mounting support with the 3 bolts.
Torque:
186 N·m {1899 kgf·cm, 138 ft·lbf}
(c) Install the No. 2 mounting support with the 2 bolts.
Torque:
160 N·m {1631 kgf·cm, 118 ft·lbf}
(d) Install the No. 3 front differential support with the 2 bolts.
Torque:
108 N·m {1100 kgf·cm, 80 ft·lbf}
(e) Support the front differential with a jack.
(f) Install the bolt and connect the bracket
(g) Connect the differential oil temperature sensor connector and clip.
(h) Install the 2 front mounting bolts and nuts.
for TMMTX Made:
129 N*m (1310 kgf*cm, 95 ft*lbf)
Except TMMTX Made:
137 N*m (1400 kgf*cm, 101 ft*lbf)
(i) Install the No. 1 front differential mount nut.
for TMMTX Made:
82 N*m (831 kgf*cm, 60 ft*lbf)
Except TMMTX Made:
87 N*m (889 kgf*cm, 64 ft*lbf)
(j) Install the front differential breather tube bracket with the bolt.
Torque:
13 N·m {129 kgf·cm, 8 ft·lbf}
(k) Lower the jack.
2. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
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3. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
4. INSTALL FRONT SUSPENSION LOWER ARM LH
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5. INSTALL FRONT SUSPENSION LOWER ARM RH
HINT:
Use the same procedure as for the LH side.
6. INSTALL TIE ROD END SUB-ASSEMBLY LH
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7. INSTALL TIE ROD END SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
8. INSTALL FRONT SPEED SENSOR LH
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9. INSTALL FRONT SPEED SENSOR RH
HINT:
Use the same procedure as for the LH side.
10. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
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11. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
12. INSTALL FRONT AXLE SHAFT LH NUT
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13. INSTALL FRONT AXLE SHAFT RH NUT
HINT:
Use the same procedure as for the LH side.
14. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
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15. ADD DIFFERENTIAL OIL
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16. INSPECT DIFFERENTIAL OIL
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17. INSPECT DIFFERENTIAL OIL LEAK
18. INSTALL NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
19. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
20. INSTALL FRONT WHEELS
Torque:
113 N·m {1152 kgf·cm, 83 ft·lbf}
21. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
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22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click here
23. CHECK VSC SENSOR SIGNAL (for Hydraulic Brake Booster)
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24. CHECK VSC SENSOR SIGNAL (for Vacuum Brake Booster)
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Inspection
INSPECTION
PROCEDURE
1. INSPECT CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY
(a) Check the operation.
(1) Apply battery voltage between the terminals and check that the plunger
operates.
Text in Illustration
*a
Component without harness con ...
Output Shaft
Components
COMPONENTS
ILLUSTRATION
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE FRONT OUTPUT SHAFT BEARING
(a) Temporarily install the manual transmission output shaft rear set
nut to the output shaft.
Text in Illustration
*1
Manual ...
Accelerator Pedal
Components
COMPONENTS
ILLUSTRATION
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT ACCELERATOR PEDAL SENSOR ASSEMBLY
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / En ...