Toyota Tacoma (2015-2018) Service Manual: Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH PEDAL NO.1 CUSHION
(a) Install the clutch pedal No. 1 cushion to the clutch pedal sub-assembly.
2. INSTALL CLUTCH PEDAL SHAFT COLLAR
(a) Apply MP grease to the clutch pedal shaft collar.
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MP grease |
(b) Install the clutch pedal shaft collar to the clutch pedal sub-assembly.
3. INSTALL CLUTCH PEDAL BUSH
(a) Apply MP grease to 2 new bushes.
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MP grease |
(b) Install the 2 bushes to the clutch pedal sub-assembly.
4. INSTALL CLUTCH PEDAL PAD
5. INSTALL CLUTCH PEDAL SPRING HOLDER
(a) Apply MP grease to the contact surface of the clutch pedal spring holder and clutch pedal support.
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MP grease |
(b) Install the clutch pedal spring holder.
6. INSTALL CLUTCH PEDAL SUB-ASSEMBLY
(a) Install the clutch pedal sub-assembly to the clutch pedal support with the bolt and nut.
Torque:
34 N·m {350 kgf·cm, 25 ft·lbf}
HINT:
Install the bolt from the left side of the vehicle.
7. INSTALL TURN OVER SPRING SEAT COMPRESSION SPRING
(a) Apply MP grease to the contact surfaces of the clutch pedal sub-assembly and the compression spring.
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MP grease |
(b) Install the compression spring to the clutch pedal sub-assembly and the clutch pedal spring holder.
8. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY
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Adjustment
ADJUSTMENT
PROCEDURE
1. INSPECT AND ADJUST CLUTCH PEDAL
(a) Fold back the floor carpet.
(b) Check that the pedal height is correct.
Text in Illustration
*a
...
Clutch Pedal Switch
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK CLUTCH START SYSTEM
(a) Check that the engine does not start when the clutch pedal is released.
(b) Check that the engine starts ...
Other materials:
Freeze Frame Data
FREEZE FRAME DATA
1. FREEZE FRAME DATA
(a) Using the Techstream, check the vehicle condition (ECU, sensor) when the
brake system operates or a DTC is output.
2. CHECK FREEZE FRAME DATA WHEN BRAKE SYSTEM OPERATES
(a) Freeze frame data is stored when the brake system operates. The freeze frame
...
Inspection
INSPECTION
PROCEDURE
1. INSPECT MAGNET STARTER SWITCH ASSEMBLY
(a) Inspect the pull-in coil.
(1) Measure the resistance according to the value(s) in the table below.
Text in Illustration
*a
Terminal 50
*b
...
Definition Of Terms
DEFINITION OF TERMS
Term
Definition
Monitor Description
Description of what the ECM monitors and how it detects malfunctions
(monitoring purpose and details).
Related DTCs
A group of diagnostic trouble codes that are ...
