Toyota Tacoma (2015-2018) Service Manual: Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH PEDAL NO.1 CUSHION
(a) Install the clutch pedal No. 1 cushion to the clutch pedal sub-assembly.
2. INSTALL CLUTCH PEDAL SHAFT COLLAR
(a) Apply MP grease to the clutch pedal shaft collar.
Text in Illustration
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MP grease |
(b) Install the clutch pedal shaft collar to the clutch pedal sub-assembly.
3. INSTALL CLUTCH PEDAL BUSH
(a) Apply MP grease to 2 new bushes.
Text in Illustration
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MP grease |
(b) Install the 2 bushes to the clutch pedal sub-assembly.
4. INSTALL CLUTCH PEDAL PAD
5. INSTALL CLUTCH PEDAL SPRING HOLDER
(a) Apply MP grease to the contact surface of the clutch pedal spring holder and clutch pedal support.
Text in Illustration
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MP grease |
(b) Install the clutch pedal spring holder.
6. INSTALL CLUTCH PEDAL SUB-ASSEMBLY
(a) Install the clutch pedal sub-assembly to the clutch pedal support with the bolt and nut.
Torque:
34 N·m {350 kgf·cm, 25 ft·lbf}
HINT:
Install the bolt from the left side of the vehicle.
7. INSTALL TURN OVER SPRING SEAT COMPRESSION SPRING
(a) Apply MP grease to the contact surfaces of the clutch pedal sub-assembly and the compression spring.
Text in Illustration
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MP grease |
(b) Install the compression spring to the clutch pedal sub-assembly and the clutch pedal spring holder.
8. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY
(See page .gif)
)
Adjustment
ADJUSTMENT
PROCEDURE
1. INSPECT AND ADJUST CLUTCH PEDAL
(a) Fold back the floor carpet.
(b) Check that the pedal height is correct.
Text in Illustration
*a
...
Clutch Pedal Switch
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK CLUTCH START SYSTEM
(a) Check that the engine does not start when the clutch pedal is released.
(b) Check that the engine starts ...
Other materials:
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT LOWER NO. 2 INSTRUMENT PANEL AIRBAG ASSEMBLY (for Vehicle not Involved
in Collision)
(a) Perform a diagnostic system check (See page
).
(b) With the lower No. 2 instrument panel airbag assembly ...
Open in Bus 5 Main Bus Line
DESCRIPTION
There may be an open circuit in one of the CAN main bus lines when the resistance
between terminals 15 (CA5H) and 16 (CA5L) of the central gateway ECU (network gateway
ECU) is 70 Ω or higher.
Detection Item
Trouble Area
Resistance between ter ...
Removal
REMOVAL
PROCEDURE
1. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY (for 2GR-FKS)
2. REMOVE PROPELLER SHAFT HEAT INSULATOR BRACKET SUB-ASSEMBLY
(a) Remove the 2 bolts and propeller shaft heat insulator bracket.
3. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(a) Place matchmarks on the propeller sh ...
