Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Inspection

INSPECTION

PROCEDURE

1. INSPECT CLUTCH DISC ASSEMBLY

NOTICE:

When replacing the clutch disc assembly, make sure to perform an inspection of the flywheel sub-assembly and clutch cover assembly.

(a) Using a vernier caliper, measure the rivet depth.

Minimum rivet depth:

0.3 mm (0.0118 in.)

If the depth is less than the minimum, replace the clutch disc assembly.

(b) Using a dial indicator, measure the clutch disc assembly runout.

Maximum runout:

0.7 mm (0.0276 in.)

If the runout is more than the maximum, replace the clutch disc assembly.

2. INSPECT CLUTCH COVER ASSEMBLY

(a) Using a vernier caliper, measure the depth and width of the diaphragm spring wear.

Text in Illustration

*a

Width

*b

Depth

Maximum Wear:

Depth

Width

0.35 mm (0.0138 in.)

5.0 mm (0.197 in.)

If the depth or width is more than the maximum, replace the clutch cover assembly.

(b) Perform a visual inspection of the clutch cover assembly.

Text in Illustration

*a

Hair cracks, scratches or discoloration

*b

Hair cracks, discoloration or excessive wear

(1) Inspect for hair cracks or scratches extending from the center outwards, or discoloration.

(2) Inspect for hair cracks in a circular pattern, discoloration or excessive wear.

If there is any damage, replace the clutch cover assembly.

3. INSPECT FLYWHEEL SUB-ASSEMBLY

(a) Using a dial indicator, check the flywheel sub-assembly runout.

Maximum runout:

0.1 mm (0.00393 in.)

If the runout is more than the maximum, replace the flywheel sub-assembly.

(b) Perform a visual inspection of the flywheel sub-assembly.

Text in Illustration

*a

Hair cracks, scratches or discoloration

*b

Hair cracks, discoloration or excessive wear

(1) Inspect for hair cracks or scratches extending from the center outwards, or discoloration.

(2) Inspect for hair cracks in a circular pattern, discoloration or excessive wear.

If there is any damage, replace the flywheel sub-assembly.

4. INSPECT CLUTCH RELEASE BEARING ASSEMBLY

(a) Check that the clutch release bearing assembly moves smoothly without abnormal resistance by turning the sliding parts of the clutch release bearing assembly (contact surfaces with the clutch cover assembly) while applying force in the axial direction.

(b) Inspect the clutch release bearing assembly for damage or wear.

If necessary, replace the clutch release bearing assembly.

Components
COMPONENTS ILLUSTRATION ...

Removal
REMOVAL PROCEDURE 1. REMOVE MANUAL TRANSMISSION ASSEMBLY (See page ) 2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY (a) Remove the clutch release fork sub-assembly with the clutch releas ...

Other materials:

System Voltage Circuit Short to Ground or Open (P056014)
DESCRIPTION The battery supplies power to the ECM even when the ignition switch is off. This power allows the ECM to store data such as DTC history, freeze frame data and fuel trim values. If the battery voltage falls below a minimum level, the ECM data is cleared and the ECM determines that ...

Engine Immobiliser System Signal (Some Circuit Quantity, Reported via Serial Data) Invalid (B279986)
DESCRIPTION When there are communication malfunctions between the ECM and certification ECU (smart key ECU assembly), or when the communication ID codes do not match, the ECM stores this DTC. DTC Code DTC Detection Condition Trouble Area DTC Output C ...

Air Mix Damper Control Servo Motor Circuit (Passenger Side) (B1441/41)
DESCRIPTION This No. 2 air conditioning radiator damper servo sub-assembly (for front passenger side air mix) is controlled by the air conditioning amplifier assembly and moves the air mix damper (for front passenger side) to the desired position. DTC No. DTC Detection Co ...

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