DISASSEMBLY
PROCEDURE
1. FIX VANE PUMP
(a) Using SST, fix the vane pump assembly in a vise.
SST: 09630-00014
09631-00132
NOTICE:
When using a vise, do not overtighten it.
2. REMOVE VANE PUMP OIL RESERVOIR SUB-ASSEMBLY
(a) Remove the 3 bolts and vane pump oil reservoir.
(b) Remove the O-ring from the vane pump oil reservoir.
3. REMOVE FLOW CONTROL VALVE
(a) Remove the pressure port union.
(b) Remove the O-ring from the pressure port union.
(c) Remove the flow control valve and compression spring.
4. REMOVE POWER STEERING OIL PRESSURE SWITCH
NOTICE:
Be careful not to drop or badly damage the oil pressure switch. If damaged, replace it with a new one.
5. REMOVE VANE PUMP HOUSING REAR
(a) Remove the 4 bolts and vane pump housing rear from the vane pump housing front.
(b) Remove the O-ring from the vane pump housing front.
6. REMOVE PULLEY SHAFT SUB-ASSEMBLY
NOTICE:
Be careful not to drop or badly damage the pulley shaft. If damaged, replace it with a new one.
(a) Using a screwdriver, remove the snap ring from the pulley shaft.
(b) Remove the pulley shaft.
7. REMOVE VANE PUMP ROTOR
(a) Remove the 10 vane plates.
(b) Remove the vane pump rotor.
8. REMOVE VANE PUMP CAM RING
9. REMOVE VANE PUMP SIDE PLATE FRONT
(a) Remove the side plate from the vane pump housing front.
(b) Remove the O-ring from the side plate.
(c) Remove the O-ring from the vane pump housing front. |
|
10. REMOVE VANE PUMP HOUSING OIL SEAL
(a) Using screwdriver, remove the oil seal.
NOTICE:
Be careful not to damage the vane pump housing front.
Installation
INSTALLATION
PROCEDURE
1. INSTALL TRANSFER POSITION SWITCH
(a) Attach the 2 claws to install the transfer position switch.
2. INSTALL AIR CONDITIONING CONTROL ASSEMBLY (for Automatic Air Conditioning
System)
(See page )
3. INSTALL INTEGRATION PANEL SUB-ASSEMBLY (for Manual Cooler System)
...
Replacement
REPLACEMENT
PROCEDURE
1. REPLACE INTAKE VALVE GUIDE BUSH
(a) Heat the cylinder head to 80 to 100°C (176 to 212°F).
(b) Place the cylinder head on wooden blocks.
(c) Using SST and a hammer, tap out the intake valve guide bushes.
SST: 09201-10000
09201-01050
SST: 09950-70010 ...
Precaution
PRECAUTION
IGNITION SWITCH EXPRESSIONS
(a) The type of ignition switch used on this model differs according to the specifications
of the vehicle. The expressions listed in the table below are used in this section.
Expression
Ignition Switch (Position)
Engine Swi ...