DISASSEMBLY
PROCEDURE
1. FIX VANE PUMP
(a) Using SST, fix the vane pump assembly in a vise.
SST: 09630-00014
09631-00132
NOTICE:
When using a vise, do not overtighten it.
2. REMOVE VANE PUMP OIL RESERVOIR SUB-ASSEMBLY
(a) Remove the 3 bolts and vane pump oil reservoir.
(b) Remove the O-ring from the vane pump oil reservoir.
3. REMOVE FLOW CONTROL VALVE
(a) Remove the pressure port union.
(b) Remove the O-ring from the pressure port union.
(c) Remove the flow control valve and compression spring.
4. REMOVE POWER STEERING OIL PRESSURE SWITCH
NOTICE:
Be careful not to drop or badly damage the oil pressure switch. If damaged, replace it with a new one.
5. REMOVE VANE PUMP HOUSING REAR
(a) Remove the 4 bolts and vane pump housing rear from the vane pump housing front.
(b) Remove the O-ring from the vane pump housing front.
6. REMOVE PULLEY SHAFT SUB-ASSEMBLY
NOTICE:
Be careful not to drop or badly damage the pulley shaft. If damaged, replace it with a new one.
(a) Using a screwdriver, remove the snap ring from the pulley shaft.
(b) Remove the pulley shaft.
7. REMOVE VANE PUMP ROTOR
(a) Remove the 10 vane plates.
(b) Remove the vane pump rotor.
8. REMOVE VANE PUMP CAM RING
9. REMOVE VANE PUMP SIDE PLATE FRONT
(a) Remove the side plate from the vane pump housing front.
(b) Remove the O-ring from the side plate.
(c) Remove the O-ring from the vane pump housing front. |
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10. REMOVE VANE PUMP HOUSING OIL SEAL
(a) Using screwdriver, remove the oil seal.
NOTICE:
Be careful not to damage the vane pump housing front.
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
The wireless door lock control system troubleshooting procedures are
based on the premise that the power door lock control system is operating
normally. Check the power door lock control system first before troubleshooting
the wireless door lock co ...
Replacement
REPLACEMENT
PROCEDURE
1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
(a) Start the engine.
(b) Operate the cooler compressor under the conditions shown below:
Item
Condition
Engine Speed
Idling
Operating Time
3 minu ...
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help determine the cause of problem symptoms. If multiple
suspected areas are listed, the potential causes of the symptoms are listed in order
of probability in the "Suspected Area" column of the table. Check each symptom by
check ...