Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.
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2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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3. REMOVE FRONT DOOR SCUFF PLATE LH (for Access Cab)
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4. REMOVE FRONT DOOR SCUFF PLATE LH (for Double Cab)
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5. REMOVE COWL SIDE TRIM BOARD LH
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6. SEPARATE HOOD LOCK CONTROL LEVER SUB-ASSEMBLY
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7. REMOVE INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY
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8. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
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9. SEPARATE DRIVER SIDE JUNCTION BLOCK
(a) Remove the 2 nuts to separate the driver side junction block. |
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10. SEPARATE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (w/ Smart Key System)
11. REMOVE CLUTCH SWITCH ASSEMBLY
(a) Disconnect the connector. |
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(b) Loosen the nut to remove the clutch switch assembly.
Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH SWITCH ASSEMBLY
(a) Install the clutch switch assembly and tighten the nut.
(b) Connect the connector.
2. INSTALL CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) (w/ Smart Key System)
3. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
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4. INSTALL DRIVER SIDE JUNCTION BLOCK
(a) Install the driver side junction block with the 2 nuts.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
5. INSTALL INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY
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6. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY
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7. INSTALL COWL SIDE TRIM BOARD LH
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8. INSTALL FRONT DOOR SCUFF PLATE LH (for Access Cab)
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9. INSTALL FRONT DOOR SCUFF PLATE LH (for Double Cab)
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10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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Lost Communication with ECM (U0100,U0142,U0155)
DESCRIPTION
DTC No.
DTC Detecting Condition
Trouble Area
U0100
No communication with ECM
CAN communication system
ECM
U0142
No communication with main body ECU
...
Inspection
INSPECTION
PROCEDURE
1. INSPECT TIRES
(a) Check the tires for wear and proper inflation pressure.
Standard Cold Tire Inflation Pressure:
Tire Size
Front Wheel
kPa (kgf/cm2, psi)
Rear Wheel
kPa (kgf/cm2, psi)
Spare Wheel
kPa (kgf/cm2, psi)
...
Inspection
INSPECTION
PROCEDURE
1. INSPECT TIE ROD END SUB-ASSEMBLY
(a) Flip the ball joint stud back and forth 5 times as shown in the illustration
before installing the nut.
(b) Using a torque wrench, turn the nut continuously at a rate of 2 to 4 seconds
per turn and check the torque reading on the ...