REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. DRAIN ENGINE COOLANT
4. REMOVE RADIATOR GRILLE
(See page
)
5. REMOVE V-BANK COVER SUB-ASSEMBLY
6. REMOVE RADIATOR SUPPORT TO FRAME SEAL
7. REMOVE RADIATOR SIDE DEFLECTOR LH
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(a) Remove the clip. |
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(b) Disengage the 3 claws and remove the radiator side deflector LH.
8. REMOVE RADIATOR SIDE DEFLECTOR RH
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(a) Remove the clip. |
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(b) Disengage the 3 claws and remove the radiator side deflector RH.
9. REMOVE NO. 1 RADIATOR HOSE
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(a) Slide the 2 hose clips and remove the No. 1 radiator hose from the water outlet and radiator assembly. |
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10. REMOVE NO. 2 RADIATOR HOSE
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(a) Slide the hose clip and disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly. |
|
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(b) Slide the hose clip and remove the No. 2 radiator hose from the radiator assembly. |
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11. DISCONNECT RADIATOR RESERVE TANK HOSE
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(a) Disconnect the radiator reserve tank hose from the radiator assembly. |
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12. DISCONNECT TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)
(a) w/o Air Cooled Transmission Oil Cooler:
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(1) Disengage the clamp to separate the 2 transmission oil cooler hoses from the fan shroud. |
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(2) Slide the 2 hose clips and disconnect the 2 transmission oil cooler hoses from the radiator assembly.
(b) w/ Air Cooled Transmission Oil Cooler:
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(1) Disengage the clamp to separate the 2 transmission oil cooler hoses from the fan shroud. |
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(2) Slide the 2 hose clips and disconnect the 2 transmission oil cooler hoses from the radiator assembly.
13. REMOVE FAN SHROUD
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(a) Loosen the 4 nuts holding the fan with fluid coupling. |
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(b) Remove the fan and generator V belt (See page
).
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(c) Remove the 2 bolts holding the fan shroud. |
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(d) Remove the 4 nuts of the fan with fluid coupling, and then remove the fan shroud together with the fan with fluid coupling.
NOTICE:
Be careful not to damage the radiator core.
(e) Remove the fan pulley from the engine water pump assembly.
14. REMOVE RADIATOR ASSEMBLY
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(a) Remove the 4 bolts. Text in Illustration
|
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(b) Disengage the 2 hooks and remove the radiator assembly from the radiator support sub-assembly.
Disassembly
InspectionInstallation
INSTALLATION
PROCEDURE
1. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY
(a) Install the actuator bracket with the 3 bolts in the sequence shown
in the illustration.
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
2. INSTALL BRAKE ACTUATOR ...
Diagnosis System
DIAGNOSIS SYSTEM
1. DESCRIPTION
(a) Air conditioning system data and the Diagnostic Trouble Codes (DTCs) can
be read through the Data Link Connector 3 (DLC3) of the vehicle. When the system
seems to be malfunctioning, use the Techstream to check for malfunctions and perform
troubleshooting.
...
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE CYLINDER BOOT
(a) Using a screwdriver, remove the 4 cylinder boots from the caliper.
2. REMOVE FRONT DISC BRAKE PISTON
(a) Prepare a wooden plate to hold the pistons.
(b) Place the plate between the pistons and insert a pad into one side.
...