Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Removal

REMOVAL

PROCEDURE

1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)

2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

3. DRAIN ENGINE COOLANT

4. REMOVE RADIATOR GRILLE

4. REMOVE RADIATOR GRILLE

(See page 5. REMOVE V-BANK COVER SUB-ASSEMBLY 5. REMOVE V-BANK COVER SUB-ASSEMBLY )

5. REMOVE V-BANK COVER SUB-ASSEMBLY

6. REMOVE RADIATOR SUPPORT TO FRAME SEAL 6. REMOVE RADIATOR SUPPORT TO FRAME SEAL

6. REMOVE RADIATOR SUPPORT TO FRAME SEAL

7. REMOVE RADIATOR SIDE DEFLECTOR LH

7. REMOVE RADIATOR SIDE DEFLECTOR LH

(a) Remove the clip.

(b) Disengage the 3 claws and remove the radiator side deflector LH.

8. REMOVE RADIATOR SIDE DEFLECTOR RH

(a) Remove the clip.

(b) Disengage the 3 claws and remove the radiator side deflector RH.

9. REMOVE NO. 1 RADIATOR HOSE

(a) Slide the 2 hose clips and remove the No. 1 radiator hose from the water outlet and radiator assembly.

10. REMOVE NO. 2 RADIATOR HOSE

(a) Slide the hose clip and disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly.

(b) Slide the hose clip and remove the No. 2 radiator hose from the radiator assembly.

11. DISCONNECT RADIATOR RESERVE TANK HOSE

(a) Disconnect the radiator reserve tank hose from the radiator assembly.

12. DISCONNECT TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)

(a) w/o Air Cooled Transmission Oil Cooler:

(1) Disengage the clamp to separate the 2 transmission oil cooler hoses from the fan shroud.

(2) Slide the 2 hose clips and disconnect the 2 transmission oil cooler hoses from the radiator assembly.

(b) w/ Air Cooled Transmission Oil Cooler:

(1) Disengage the clamp to separate the 2 transmission oil cooler hoses from the fan shroud.

(2) Slide the 2 hose clips and disconnect the 2 transmission oil cooler hoses from the radiator assembly.

13. REMOVE FAN SHROUD

(a) Loosen the 4 nuts holding the fan with fluid coupling.

(b) Remove the fan and generator V belt (See page ).

(c) Remove the 2 bolts holding the fan shroud.

(d) Remove the 4 nuts of the fan with fluid coupling, and then remove the fan shroud together with the fan with fluid coupling.

NOTICE:

Be careful not to damage the radiator core.

(e) Remove the fan pulley from the engine water pump assembly.

14. REMOVE RADIATOR ASSEMBLY

(a) Remove the 4 bolts.

Text in Illustration

*a

Hook

(b) Disengage the 2 hooks and remove the radiator assembly from the radiator support sub-assembly.

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE RADIATOR DRAIN COCK PLUG (a) Remove the radiator drain cock plug from the radiator assembly. (b) Remove the O-ring from the radiator drain cock plug. 2. REMOVE RAD ...

Inspection
INSPECTION PROCEDURE 1. INSPECT RADIATOR CORE SUB-ASSEMBLY Check the core plate for damage. Text in Illustration *1 Core Plate *2 Radiator Core ...

Other materials:

Reassembly
REASSEMBLY CAUTION / NOTICE / HINT NOTICE: Do not try to remove the black nylon tube as it is welded to the fuel suction tube assembly (See page ). HINT: Perform "Inspection After Repairs" after replacing the fuel pump (See page ). PROCEDURE 1. INSTALL FUEL PUMP HINT: Perfo ...

Rear Cross Traffic Alert Buzzer
Components COMPONENTS ILLUSTRATION Installation INSTALLATION PROCEDURE 1. INSTALL REAR CROSS TRAFFIC ALERT BUZZER (a) Engage the clamp to install the rear cross traffic alert buzzer. (b) Connect the connector. 2. INSTALL QUARTER INSIDE TRIM BOARD LH (for Double Cab) (See page ) 3. ...

Diagnosis System
DIAGNOSIS SYSTEM CHECK DLC3 (a) Check the DLC3. Click here FUNCTION OF WARNING INDICATOR AND MESSAGE (a) If the pre-collision system is not functioning properly, the driver is warned by the PCS warning light and a warning message displayed on the multi-information display. Mas ...

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