REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. DRAIN ENGINE COOLANT
4. REMOVE RADIATOR GRILLE
(See page
)
5. REMOVE V-BANK COVER SUB-ASSEMBLY
6. REMOVE RADIATOR SUPPORT TO FRAME SEAL
7. REMOVE RADIATOR SIDE DEFLECTOR LH
|
(a) Remove the clip. |
|
(b) Disengage the 3 claws and remove the radiator side deflector LH.
8. REMOVE RADIATOR SIDE DEFLECTOR RH
|
(a) Remove the clip. |
|
(b) Disengage the 3 claws and remove the radiator side deflector RH.
9. REMOVE NO. 1 RADIATOR HOSE
|
(a) Slide the 2 hose clips and remove the No. 1 radiator hose from the water outlet and radiator assembly. |
|
10. REMOVE NO. 2 RADIATOR HOSE
|
(a) Slide the hose clip and disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly. |
|
|
(b) Slide the hose clip and remove the No. 2 radiator hose from the radiator assembly. |
|
11. DISCONNECT RADIATOR RESERVE TANK HOSE
|
(a) Disconnect the radiator reserve tank hose from the radiator assembly. |
|
12. DISCONNECT TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)
(a) w/o Air Cooled Transmission Oil Cooler:
|
(1) Disengage the clamp to separate the 2 transmission oil cooler hoses from the fan shroud. |
|
(2) Slide the 2 hose clips and disconnect the 2 transmission oil cooler hoses from the radiator assembly.
(b) w/ Air Cooled Transmission Oil Cooler:
|
(1) Disengage the clamp to separate the 2 transmission oil cooler hoses from the fan shroud. |
|
(2) Slide the 2 hose clips and disconnect the 2 transmission oil cooler hoses from the radiator assembly.
13. REMOVE FAN SHROUD
|
(a) Loosen the 4 nuts holding the fan with fluid coupling. |
|
(b) Remove the fan and generator V belt (See page
).
|
(c) Remove the 2 bolts holding the fan shroud. |
|
(d) Remove the 4 nuts of the fan with fluid coupling, and then remove the fan shroud together with the fan with fluid coupling.
NOTICE:
Be careful not to damage the radiator core.
(e) Remove the fan pulley from the engine water pump assembly.
14. REMOVE RADIATOR ASSEMBLY
|
(a) Remove the 4 bolts. Text in Illustration
|
|
(b) Disengage the 2 hooks and remove the radiator assembly from the radiator support sub-assembly.
Disassembly
InspectionParts Location
PARTS LOCATION
ILLUSTRATION
*1
SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY)
*2
THROTTLE BODY WITH MOTOR ASSEMBLY
*3
PARK/NEUTRAL POSITION SWITCH
*4
VSC OFF SWITCH
*5
MILLIMETER ...
Removal
REMOVAL
PROCEDURE
1. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
2. REMOVE FRONT EXHAUST PIPE ASSEMBLY
(See page )
3. REMOVE NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE
NOTICE:
When disconnecting the hoses from the tube, support the tube by hand and be careful
to prevent ...
Sound Signal Circuit between Radio Receiver and Stereo Jack Adapter
DESCRIPTION
The No. 1 stereo jack adapter assembly sends the sound signal from an external
device to the navigation receiver assembly via this circuit.
If there is an open or short in the circuit, sound cannot be heard from the speakers
even if there is no malfunction in the stereo component a ...