Toyota Tacoma 2015-2018 Service Manual: Removal

Toyota Tacoma 2015-2018 Service Manual / Brake / Hydraulic Brake Booster / Removal

REMOVAL

CAUTION / NOTICE / HINT

NOTICE:

Before starting the work, make sure that the ignition switch is off and depress the brake pedal more than 20 times.
As high pressure is applied to the No. 1 brake actuator tube, never deform it.
Do not turn the ignition switch to ON until the work is completed.

HINT:

When pressure in the accumulator is released, reaction force becomes lighter and stroke becomes longer.

PROCEDURE

1. DRAIN BRAKE FLUID

NOTICE:

Immediately wash off any brake fluid off immediately that comes into contact with a painted surface.

2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

(See page 3. SEPARATE DRIVER SIDE JUNCTION BLOCK )

3. SEPARATE DRIVER SIDE JUNCTION BLOCK

4. SEPARATE MASTER CYLINDER PUSH ROD CLEVIS

5. REMOVE HYDRAULIC BRAKE BOOSTER

(a) Disconnect the 3 connectors from the hydraulic brake booster.

(b) Using a union nut wrench, disconnect the 4 brake lines from the hydraulic brake booster.

Text in Illustration

*a	to Right Rear Wheel
*b	to Right Fear Wheel
*c	to Left Front Wheel
*d	to Left Rear Wheel

(d) Remove the 4 nuts and pull out the hydraulic brake booster.

(e) Remove the brake booster gasket.

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE BRAKE ACTUATOR BRACKET NO. 1 (a) Using a hexagon wrench (5 mm), remove the screw and brake actuator bracket No. 1. (b) Using a screwdriver, remove th ...

Inspection

INSPECTION PROCEDURE 1. INSPECT BRAKE BOOSTER PUMP ASSEMBLY (a) Connect the positive (+) lead from the battery to the red cable of the pump, and the negative (-) lead to the black cable. (b) C ...

Other materials:

How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT HINT: The ECM of this system is connected to the CAN communication system. Therefore, before starting troubleshooting, make sure to check that there is no trouble in the CAN and multiplex communication system. *: Use the Techstream. PROCEDURE ...

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE HOOD BULGE ASSEMBLY (w/ Hood Bulge) (a) Remove the 4 nuts. (b) Disengage the clip from back side of the hood panel to remove the hood bulge assembly together with the air intake guide. 2. REMOVE NO. 2 HOOD BU ...

On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT SPEEDOMETER (a) Check speedometer operation. NOTICE: The meter ECU receives the vehicle speed signal from the skid control ECU via CAN communication. Therefore, perform the following inspection referring to values on the Data List of th ...