Toyota Tacoma 2015-2018 Service Manual: Removal

Toyota Tacoma 2015-2018 Service Manual / Brake / Hydraulic Brake Booster / Removal

REMOVAL

CAUTION / NOTICE / HINT

NOTICE:

Before starting the work, make sure that the ignition switch is off and depress the brake pedal more than 20 times.
As high pressure is applied to the No. 1 brake actuator tube, never deform it.
Do not turn the ignition switch to ON until the work is completed.

HINT:

When pressure in the accumulator is released, reaction force becomes lighter and stroke becomes longer.

PROCEDURE

1. DRAIN BRAKE FLUID

NOTICE:

Immediately wash off any brake fluid off immediately that comes into contact with a painted surface.

2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

(See page 3. SEPARATE DRIVER SIDE JUNCTION BLOCK )

3. SEPARATE DRIVER SIDE JUNCTION BLOCK

4. SEPARATE MASTER CYLINDER PUSH ROD CLEVIS

5. REMOVE HYDRAULIC BRAKE BOOSTER

(a) Disconnect the 3 connectors from the hydraulic brake booster.

(b) Using a union nut wrench, disconnect the 4 brake lines from the hydraulic brake booster.

Text in Illustration

*a	to Right Rear Wheel
*b	to Right Fear Wheel
*c	to Left Front Wheel
*d	to Left Rear Wheel

(d) Remove the 4 nuts and pull out the hydraulic brake booster.

(e) Remove the brake booster gasket.

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE BRAKE ACTUATOR BRACKET NO. 1 (a) Using a hexagon wrench (5 mm), remove the screw and brake actuator bracket No. 1. (b) Using a screwdriver, remove th ...

Inspection

INSPECTION PROCEDURE 1. INSPECT BRAKE BOOSTER PUMP ASSEMBLY (a) Connect the positive (+) lead from the battery to the red cable of the pump, and the negative (-) lead to the black cable. (b) C ...

Other materials:

Installation
INSTALLATION PROCEDURE 1. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (a) Remove SST from the extension housing. (b) Install the propeller shaft to the extension housing. (c) Completely remove any oil or the like and clean the contact surfaces of the propeller shaft flange and diff ...

Freeze Frame Data
FREEZE FRAME DATA 1. FREEZE FRAME DATA (a) Whenever a DTC is detected, the blind spot monitor sensor stores the current vehicle (sensor) state as Freeze Frame Data. 2. CHECK FREEZE FRAME DATA (a) Connect the Techstream to the DLC3. (b) Turn the ignition switch to ON. (c) Turn the blind spot ...

Slip Indicator Light Remains ON
DESCRIPTION The skid control ECU (brake actuator assembly) is connected to the combination meter assembly via CAN communication. The slip indicator light blinks during VSC and/or TRAC operation. If a malfunction is detected, the slip indicator light comes on to warn the driver (See page ). ...