Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Removal

REMOVAL

PROCEDURE

1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

2. REMOVE FRONT WHEELS

3. REMOVE FRONT UPPER FENDER APRON SEAL

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4. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)

5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

6. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD)

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7. SEPARATE AUTOMATIC TRANSMISSION OIL COOLER TUBE (for Automatic Transmission)

HINT:

This procedure is performed to make space for removing and installing the power steering link installation bolt.

(a) Remove the bolt and clamp to separate the automatic transmission oil cooler tube.

8. SEPARATE COOLER COMPRESSOR ASSEMBLY

HINT:

This procedure is performed to make space for removing and installing the power steering link installation bolt.

(a) Remove the fan and generator V belt.

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(b) Remove the bolt to separate the suction hose sub-assembly.

(c) Remove the 2 bolts and 2 nuts, and separate the cooler compressor assembly in the direction shown in the illustration.

Separate in this Direction

9. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT

(a) Fix the steering wheel with the seat belt in order to prevent it from rotating.

HINT:

The operation is effective for preventing any damage to the spiral cable.

(b) Put matchmarks on the steering sliding yoke, No. 2 steering intermediate shaft and steering intermediate shaft.

*a

Matchmark

(c) Remove bolts A and B from the steering sliding yoke.

(d) Slide the steering sliding yoke up and separate it from the No. 2 steering intermediate shaft.

(e) Pull down the steering sliding yoke from the steering intermediate shaft to remove it.

(f) Put matchmarks on the No. 2 steering intermediate shaft and power steering link.

*a

Matchmark

(g) Remove bolt C from the No. 2 steering intermediate shaft.

(h) Slide the No. 2 steering intermediate shaft up and remove it from the power steering link.

10. SEPARATE TIE ROD END SUB-ASSEMBLY LH

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11. SEPARATE TIE ROD END SUB-ASSEMBLY RH

HINT:

Use the same procedures described for the LH side.

12. DISCONNECT PRESSURE FEED TUBE ASSEMBLY

(a) Remove the 2 bolts to separate the tube support brackets.

(b) Using a 17 mm union nut wrench, disconnect the pressure feed tube.

NOTICE:

Do not damage the pressure feed tube.

(c) Slide the clip and disconnect the return hose.

13. REMOVE POWER STEERING LINK

(a) Remove the 2 bolts and 2 nuts.

NOTICE:

While holding the nut in place, loosen the bolt.

(b) Pull the power steering link out of the vehicle in the order shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

Components
COMPONENTS ILLUSTRATION *A w/ Off Road Package - - *1 NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY *2 NO. 2 E ...

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE STEERING GEAR OUTLET RETURN TUBE (a) Using a union nut wrench, remove the steering gear outlet return tube. 2. REMOVE STEERING TURN PRESSURE TUBE (a) Using a u ...

Other materials:

System Description
SYSTEM DESCRIPTION 1. SYSTEM DESCRIPTION The following pattern will be used: "Operation" indicates user operation using the smart key system. "Expected operation of the vehicle" indicates how a known good vehicle will react in accordance with each operation. "Suspected ...

Inspection
INSPECTION PROCEDURE 1. INSPECT TIE ROD END SUB-ASSEMBLY (a) Flip the ball joint stud back and forth 5 times as shown in the illustration before installing the nut. (b) Using a torque wrench, turn the nut continuously at a rate of 2 to 4 seconds per turn and check the torque reading on the ...

Inspection
INSPECTION PROCEDURE 1. INSPECT HAZARD WARNING SIGNAL SWITCH ASSEMBLY (AIR CONDITIONING CONTROL ASSEMBLY) (a) Check the resistance. (1) Measure the resistance according to the value(s) in the table below. Text in Illustration *a Component withou ...

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