Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL STARTER ARMATURE ASSEMBLY

(a) Install the starter armature to the starter yoke.

2. INSTALL STARTER BRUSH HOLDER ASSEMBLY

(a) Install the starter brush holder assembly.

(b) Connect the 4 brushes to the starter brush holder assembly.

(1) Using a screwdriver, hold back the brush spring.

(2) Connect the brush to the starter brush holder assembly.

NOTICE:

Check that the positive (+) lead wires are not grounded.

(c) Place a new O-ring in position on the commutator end frame.

(d) Install the commutator end frame with the 2 screws.

Torque:

1.5 N·m {15 kgf·cm, 13 in·lbf}

3. INSTALL MAGNET STARTER SWITCH ASSEMBLY

(a) Apply high-temperature grease to the idle gear, steel ball, return spring, clutch roller and retainer.

(b) Insert the steel ball into the starter clutch hole.

(c) Insert the return spring into the starter clutch hole.

Text Illustration

*1

Starter drive housing assembly

*2

Starter clutch sub-assembly

*3

Return Spring

*4

Idle Gear

*5

Retainer

*6

Clutch Roller

(d) Install the starter clutch sub-assembly, idle gear, retainer and clutch roller to the starter drive housing assembly.

(e) Install the starter drive housing assembly to the magnet starter switch assembly with the 2 bolts.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

4. INSTALL STARTER YOKE ASSEMBLY

(a) Install a new O-ring to the groove of the starter yoke assembly.

(b) Align the claw of the starter yoke assembly with the groove of the starter switch.

Text in Illustration

*a

Claw

*b

Groove

(c) Install the starter yoke assembly to the magnet starter switch assembly with the 2 bolts.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

(d) Connect the lead wire to terminal C with the nut.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

Installation
INSTALLATION PROCEDURE 1. INSTALL FLYWHEEL HOUSING SIDE COVER (a) Install the flywheel housing side cover to the cylinder block sub-assembly. 2. INSTALL STARTER ASSEMBLY (a) Install the starter a ...

Starter Relay
Inspection INSPECTION PROCEDURE 1. INSPECT STARTER RELAY (a) Check the resistance. (1) Measure the resistance according to the value(s) in the table below. Standard Resistance: ...

Other materials:

No Sound can be Heard from Speakers
PROCEDURE 1. CHECK AUDIO SETTINGS (a) Display the "Sound Settings" screen. (b) Set volume, fader and balance to the initial values and check that sound is normal. OK: Audio system returns to normal. HINT: Sound quality adjustment measures vary acco ...

Removal
REMOVAL PROCEDURE 1. REMOVE FRONT CONSOLE BOX (See page ) 2. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (a) Move the shift lever to N. (b) Disconnect the end of the transmission control cable assembly from the transmission floor shift assembly. Text in Illustration ...

Lost Communication with Front Camera Module (U023A)
DESCRIPTION These DTCs are stored when the CAN communication system is malfunctioning. DTC No.   DTC Detecting Condition Trouble Area U023A Lost Communication With Image Processing Module"A" The main body ECU ...

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