Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL STARTER ARMATURE ASSEMBLY

(a) Install the starter armature to the starter yoke.

2. INSTALL STARTER BRUSH HOLDER ASSEMBLY

(a) Install the starter brush holder assembly.

(b) Connect the 4 brushes to the starter brush holder assembly.

(1) Using a screwdriver, hold back the brush spring.

(2) Connect the brush to the starter brush holder assembly.

NOTICE:

Check that the positive (+) lead wires are not grounded.

(c) Place a new O-ring in position on the commutator end frame.

(d) Install the commutator end frame with the 2 screws.

Torque:

1.5 N·m {15 kgf·cm, 13 in·lbf}

3. INSTALL MAGNET STARTER SWITCH ASSEMBLY

(a) Apply high-temperature grease to the idle gear, steel ball, return spring, clutch roller and retainer.

(b) Insert the steel ball into the starter clutch hole.

(c) Insert the return spring into the starter clutch hole.

Text Illustration

*1

Starter drive housing assembly

*2

Starter clutch sub-assembly

*3

Return Spring

*4

Idle Gear

*5

Retainer

*6

Clutch Roller

(d) Install the starter clutch sub-assembly, idle gear, retainer and clutch roller to the starter drive housing assembly.

(e) Install the starter drive housing assembly to the magnet starter switch assembly with the 2 bolts.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

4. INSTALL STARTER YOKE ASSEMBLY

(a) Install a new O-ring to the groove of the starter yoke assembly.

(b) Align the claw of the starter yoke assembly with the groove of the starter switch.

Text in Illustration

*a

Claw

*b

Groove

(c) Install the starter yoke assembly to the magnet starter switch assembly with the 2 bolts.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

(d) Connect the lead wire to terminal C with the nut.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

Installation
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Starter Relay
Inspection INSPECTION PROCEDURE 1. INSPECT STARTER RELAY (a) Check the resistance. (1) Measure the resistance according to the value(s) in the table below. Standard Resistance: ...

Other materials:

If the engine will not start
If the engine still does not start after following the correct starting procedure (→P. 141) or releasing the steering lock (→P. 142), confirm the following points. ■ The engine will not start even when the starter motor operates normally. One of the following may be the cause o ...

Using a Bluetooth® phone
The hands-free system is a function that allows you to use your cellular phone without touching it. This system supports Bluetooth®. Bluetooth® is a wireless data system that allows the cellular phone to wirelessly connect to the hands-free system and make/receive calls. Before making a ph ...

Road Test
ROAD TEST 1. PROBLEM SYMPTOM CONFIRMATION (a) Based on the result of the customer problem analysis, try to reproduce the symptoms. If the problem is that the transmission does not shift up or down, or that the shift point is too high or too low, conduct the following road test referring to t ...

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