Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL STARTER ARMATURE ASSEMBLY

(a) Install the starter armature to the starter yoke.

2. INSTALL STARTER BRUSH HOLDER ASSEMBLY

(a) Install the starter brush holder assembly.

(b) Connect the 4 brushes to the starter brush holder assembly.

(1) Using a screwdriver, hold back the brush spring.

(2) Connect the brush to the starter brush holder assembly.

NOTICE:

Check that the positive (+) lead wires are not grounded.

(c) Place a new O-ring in position on the commutator end frame.

(d) Install the commutator end frame with the 2 screws.

Torque:

1.5 N·m {15 kgf·cm, 13 in·lbf}

3. INSTALL MAGNET STARTER SWITCH ASSEMBLY

(a) Apply high-temperature grease to the idle gear, steel ball, return spring, clutch roller and retainer.

(b) Insert the steel ball into the starter clutch hole.

(c) Insert the return spring into the starter clutch hole.

Text Illustration

*1

Starter drive housing assembly

*2

Starter clutch sub-assembly

*3

Return Spring

*4

Idle Gear

*5

Retainer

*6

Clutch Roller

(d) Install the starter clutch sub-assembly, idle gear, retainer and clutch roller to the starter drive housing assembly.

(e) Install the starter drive housing assembly to the magnet starter switch assembly with the 2 bolts.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

4. INSTALL STARTER YOKE ASSEMBLY

(a) Install a new O-ring to the groove of the starter yoke assembly.

(b) Align the claw of the starter yoke assembly with the groove of the starter switch.

Text in Illustration

*a

Claw

*b

Groove

(c) Install the starter yoke assembly to the magnet starter switch assembly with the 2 bolts.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

(d) Connect the lead wire to terminal C with the nut.

Torque:

5.9 N·m {60 kgf·cm, 52 in·lbf}

Installation
INSTALLATION PROCEDURE 1. INSTALL FLYWHEEL HOUSING SIDE COVER (a) Install the flywheel housing side cover to the cylinder block sub-assembly. 2. INSTALL STARTER ASSEMBLY (a) Install the starter a ...

Starter Relay
Inspection INSPECTION PROCEDURE 1. INSPECT STARTER RELAY (a) Check the resistance. (1) Measure the resistance according to the value(s) in the table below. Standard Resistance: ...

Other materials:

Mute Signal Circuit between Radio Receiver and Stereo Component Amplifier
DESCRIPTION This circuit sends a signal to the stereo component amplifier assembly to mute noise. Because of that, the noise produced by changing the sound source ceases. If there is an open in the circuit, noise can be heard from the speakers when changing the sound source. If there is a sho ...

Low Power Supply Voltage Malfunction (C1241)
DESCRIPTION If a malfunction is detected in the power supply circuit, the skid control ECU (brake actuator assembly) stores this DTC and the fail-safe function prohibits ABS operation. This DTC is stored when the +BS terminal voltage deviates from the DTC detection condition due to a malfunc ...

Microphone Circuit between Microphone and Radio Receiver
DESCRIPTION The radio and display receiver assembly and telephone microphone assembly are connected to each other using the microphone connection detection signal lines. Using this circuit, the radio and display receiver assembly sends power to the telephone microphone assembly, and the teleph ...

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