Toyota Tacoma (2015-2018) Service Manual: Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL REAR WHEEL CYLINDER CUP KIT
(a) Provisionally tighten the bleeder plug to the rear wheel brake cylinder, and install the bleeder plug cap.
(b) Apply lithium soap base glycol grease to 2 new cylinder cups and the 2 pistons.
(c) Install the cylinder cup onto each piston.
(d) Install the compression spring and 2 pistons onto the rear wheel brake cylinder.
(e) Install the 2 new wheel cylinder boots onto the rear wheel brake cylinder.
2. INSTALL FRONT OR UPPER REAR WHEEL BRAKE CYLINDER ASSEMBLY
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(a) Install the rear wheel brake cylinder assembly with the 2 bolts.
Torque:
9.5 N·m {97 kgf·cm, 84 in·lbf}
(b) Using a union nut wrench, connect the brake tube.
Torque:
without union nut wrench :
15 N·m {155 kgf·cm, 11 ft·lbf}
with union nut wrench :
14 N·m {145 kgf·cm, 10 ft·lbf}
HINT:
- This torque value can be obtained by using a torque wrench with a fulcrum
length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length
of 22 mm (0.866 in.) (See page
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). - This torque value is effective when the union nut wrench is parallel to the torque wrench.
3. APPLY HIGH TEMPERATURE GREASE
(a) Apply high temperature grease to the shoe attached surface of the backing plate.
4. INSTALL REAR BRAKE SHOE
(a) Apply high temperature grease to the adjusting bolt.
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(b) Install the parking brake shoe lever LH and parking brake shoe strut set with the shoe return spring onto the rear brake shoe. |
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(c) Using pliers, install the parking brake shoe strut set, parking brake reaction lever and parking brake shoe lever LH with 2 new C-washers. |
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(d) Using needle-nose pliers, connect the parking brake cable No. 3 to the parking brake shoe lever LH. |
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(e) Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup. SST: 09718-00010 |
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5. INSTALL FRONT BRAKE SHOE
(a) Install the automatic adjust lever LH, automatic adjust lever spring and parking brake shoe strut lower onto the front brake shoe.
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(b) Using SST, install the front brake shoe, pin, shoe hold down spring and shoe hold down spring cup. SST: 09718-00010 |
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(c) Install the tension spring onto the front brake shoe and rear brake shoe. |
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(d) Using needle-nose pliers, install the return spring. |
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(e) Using SST, install the shoe return spring onto the front brake shoe. SST: 09921-00010 |
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6. INSPECT REAR DRUM BRAKE INSTALLATION
(a) Check that each part is installed properly.
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(b) Measure the brake drum inside diameter and the diameter of the brake shoes. Check that difference between the diameters is the specified shoe clearance. Shoe clearance: 0.5 mm (0.0197 in.) NOTICE: There should be no oil or grease adhering to the friction surfaces of the shoe lining and the drum. |
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Inspection
INSPECTION
PROCEDURE
1. INSPECT BRAKE DRUM INSIDE DIAMETER
(a) Using a brake drum gauge or equivalent, measure the inside diameter of the
drum.
Standard inside diameter:
254 mm (10.00 in.)
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Installation
INSTALLATION
PROCEDURE
1. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY
(a) Install a new drum gasket onto the rear brake drum.
(b) Install the rear brake drum.
2. ADJUST REAR DRUM BRAKE SHOE CLEARANCE
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Other materials:
Installation
INSTALLATION
PROCEDURE
1. INSTALL TRANSMISSION FLOOR SHIFT ASSEMBLY
(a) Install the transmission floor shift assembly to the vehicle body with the
4 bolts.
Torque:
14 N·m {143 kgf·cm, 10 ft·lbf}
(b) Attach the 4 clamps to connect the wire harness to the transmission floor
shift assembl ...
Transponder Chip Malfunction (B2793,B2794,B2797,B2798)
DESCRIPTION
DTC B2793 is stored when a malfunction is found in the key during key
code registration or a key code is not registered normally. Replace the
key if key code registration cannot be performed normally and this DTC is
output.
DTC B2794 is stored when a key with an i ...
Steering Pad Switch Circuit
DESCRIPTION
This circuit sends an operation signal from the steering pad switch assembly
to the radio and display receiver assembly.
If there is an open in the circuit, the audio system cannot be operated using
the steering pad switch assembly.
If there is a short in the circuit, the same con ...
