REASSEMBLY
PROCEDURE
1. INSTALL REAR WHEEL CYLINDER CUP KIT
(a) Provisionally tighten the bleeder plug to the rear wheel brake cylinder, and install the bleeder plug cap.
(b) Apply lithium soap base glycol grease to 2 new cylinder cups and the 2 pistons.
(c) Install the cylinder cup onto each piston.
(d) Install the compression spring and 2 pistons onto the rear wheel brake cylinder.
(e) Install the 2 new wheel cylinder boots onto the rear wheel brake cylinder.
2. INSTALL FRONT OR UPPER REAR WHEEL BRAKE CYLINDER ASSEMBLY
(a) Install the rear wheel brake cylinder assembly with the 2 bolts.
Torque:
9.5 N·m {97 kgf·cm, 84 in·lbf}
(b) Using a union nut wrench, connect the brake tube.
Torque:
without union nut wrench :
15 N·m {155 kgf·cm, 11 ft·lbf}
with union nut wrench :
14 N·m {145 kgf·cm, 10 ft·lbf}
HINT:
3. APPLY HIGH TEMPERATURE GREASE
(a) Apply high temperature grease to the shoe attached surface of the backing plate.
4. INSTALL REAR BRAKE SHOE
(a) Apply high temperature grease to the adjusting bolt.
(b) Install the parking brake shoe lever LH and parking brake shoe strut set with the shoe return spring onto the rear brake shoe. |
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(c) Using pliers, install the parking brake shoe strut set, parking brake reaction lever and parking brake shoe lever LH with 2 new C-washers. |
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(d) Using needle-nose pliers, connect the parking brake cable No. 3 to the parking brake shoe lever LH. |
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(e) Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup. SST: 09718-00010 |
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5. INSTALL FRONT BRAKE SHOE
(a) Install the automatic adjust lever LH, automatic adjust lever spring and parking brake shoe strut lower onto the front brake shoe.
(b) Using SST, install the front brake shoe, pin, shoe hold down spring and shoe hold down spring cup. SST: 09718-00010 |
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(c) Install the tension spring onto the front brake shoe and rear brake shoe. |
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(d) Using needle-nose pliers, install the return spring. |
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(e) Using SST, install the shoe return spring onto the front brake shoe. SST: 09921-00010 |
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6. INSPECT REAR DRUM BRAKE INSTALLATION
(a) Check that each part is installed properly.
(b) Measure the brake drum inside diameter and the diameter of the brake shoes. Check that difference between the diameters is the specified shoe clearance. Shoe clearance: 0.5 mm (0.0197 in.) NOTICE: There should be no oil or grease adhering to the friction surfaces of the shoe lining and the drum. |
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Fail-safe Chart
FAIL-SAFE CHART
If there is a problem with sensor signals or actuator systems, the skid
control ECU prohibits power supply to the brake actuator assembly and informs
the ECM of a VSC system malfunction.
The brake actuator assembly turns off the solenoids and the ECM stops
its ...
On-vehicle Inspection
ON-VEHICLE INSPECTION
CAUTION / NOTICE / HINT
HINT:
Perform "Inspection After Repair" after replacing an ignition coil assembly or
spark plug (See page ).
PROCEDURE
1. PERFORM SPARK TEST
(a) Check for DTCs (See page ).
NOTICE:
If any DTC is output, perform the troubleshooting p ...
Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for the RH and LH sides.
The procedure described below is for the LH side.
PROCEDURE
1. REPAIR INSTRUCTION
(a) Clean the vehicle body surface.
(1) Using a heat light, heat the vehicle body surface.
Heating Te ...