Components
COMPONENTS
ILLUSTRATION
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE FRONT OUTPUT SHAFT BEARING
(a) Temporarily install the manual transmission output shaft rear set nut to the output shaft. Text in Illustration
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(b) Using SST and a press, remove the front output shaft bearing from the output shaft.
SST: 09316-60011
09316-00011
SST: 09950-00020
Inspection
INSPECTION
PROCEDURE
1. INSPECT OUTPUT SHAFT
(a) Using a cylinder gauge, measure the inside diameter of the output shaft. Standard inside diameter: 45.009 to 45.025 mm (1.77201 to 1.7726 in.) Maximum inside diameter: 45.025 mm (1.7726 in.) If the diameter is more than the maximum, replace the output shaft. |
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Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL FRONT OUTPUT SHAFT BEARING
(a) Using SST and a press, install a new front output shaft bearing to the output shaft. SST: 09316-60011 09316-00011 |
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Differential Oil
Adjustment
ADJUSTMENT
PROCEDURE
1. INSPECT DIFFERENTIAL OIL
(a) Stop the vehicle on a level place.
(b) Remove the differential filler plug and gasket.
(c) Check that the oil level is within 5 mm (0 to 0.20 in.) of the bottom of
the filler plug opening.
NOTICE:
Excessively large ...
Four-wheel drive system
Use the front-wheel drive control switch to select the following transfer modes.
H2 (high speed position, two-wheel
drive)
Use this for normal driving on dry hard-surfaced roads.
This position gives greater economy, quietest ride and least wear.
H4 (high speed position, four-wheel
drive) ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL FRONT DRIVE SHAFT
(a) Coat the spline of the inboard joint shaft with gear oil.
(b) Align the shaft splines and install the front drive shaft with a brass bar
and hammer.
NOTICE:
Set the snap ring with the opening side facing downward.
Be caref ...