Toyota Tacoma (2015-2018) Service Manual: Manual Transmission Unit

Toyota Tacoma (2015-2018) Service Manual / Rc62f Manual Transmission / Transaxle / Manual Transmission Unit

Components

COMPONENTS

ILLUSTRATION

*1	SHIFT DETENT BALL PLUG	*2	SHIFT DETENT BALL COMPRESSION SPRING
*3	MANUAL TRANSMISSION FILLER PLUG	*4	SHAFT DETENT BALL
*5	DRAIN PLUG SUB-ASSEMBLY	*6	GASKET
*7	STRAIGHT SCREW PLUG WITH HEAD	*8	SHIFT AND SELECT LEVER SPRING
*9	LOCK BALL PIN	*10	NO. 2 STRAIGHT SCREW PLUG WITH HEAD
*11	FRONT BEARING SHAFT SNAP RING	*12	INPUT SHAFT SHAFT SNAP RING
*13	COUNTER GEAR SHAFT NUT	*14	FRONT TRANSMISSION BEARING RETAINER OIL SEAL
*15	NO. 1 OIL RECEIVER PIPE	*16	FRONT BEARING RETAINER
*17	NEUTRAL POSITION SWITCH	-	-
	Nm (kgfcm, ft.*lbf) : Specified torque	●	Non-reusable part
	MP Grease		Clutch spline grease
★	Precoated part	-	-

ILLUSTRATION

Inspection

INSPECTION

PROCEDURE

1. INSPECT REVERSE IDLER GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the radial clearance.

Standard clearance:

0.015 to 0.050 mm (0.000591 to 0.00196 in.)

Maximum clearance:

0.050 mm (0.00196 in.)

If the clearance is more than the maximum, replace the needle roller bearing.

2. INSPECT NO. 4 SYNCHRONIZER RING

(a) Using a feeler gauge, measure the clearance between the No. 4 synchronizer ring and gear spline.

Standard clearance:

0.82 to 1.48 mm (0.0323 to 0.0582 in.)

Maximum clearance:

0.82 mm (0.0323 in.)

If the clearance is less than the minimum, replace the No. 4 synchronizer ring.

(b) Coat the output shaft cone with gear oil.

(1) Turn the synchronizer ring in both directions while pushing it against the output shaft cone. Check that the ring locks in both directions. If No. 4 synchronizer ring turns, replace it.

3. INSPECT REVERSE IDLER GEAR

(a) Install the reverse idler gear with the reverse idler gear shaft bolt.

Torque:

25 N·m {255 kgf·cm, 18 ft·lbf}

(b) Using a feeler gauge, measure the thrust clearance.

Standard clearance:

0.196 to 0.939 mm (0.0078 to 0.0369 in.)

Maximum clearance:

0.939 mm (0.0369 in.)

If the clearance is more than the maximum, replace the reverse idler gear shaft, reverse idler gear or transmission case.

Vehicle Speed Sensor "A" No Signal (P050031)

DESCRIPTION Vehicles, which are equipped with ABS (Anti-lock Brake System), detect the vehicle speed using the skid control ECU (brake actuator assembly) and speed sensors. Each speed sensor moni ...

Neutral Position Switch

Components COMPONENTS ILLUSTRATION *1 NEUTRAL POSITION SWITCH *2 GASKET N*m (kgf*cm, ft.*lbf): Specified torque ...

Other materials:

System Description
SYSTEM DESCRIPTION 1. FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (a) General Description (1) The front passenger occupant detection ECU determines whether the front passenger seat is occupied by an adult or child (with child seat) or is unoccupied, based on the load that is applied to the ...

Replacement
REPLACEMENT CAUTION / NOTICE / HINT NOTICE: Immediately wash off any brake fluid that comes into contact with any painted surfaces. HINT: If any work is done on the brake system or if air in the brake lines is suspected, bleed the air from the system. PROCEDURE 1. FILL RESERVOIR WITH BRAK ...

Installation
INSTALLATION PROCEDURE 1. INSTALL SPIRAL CABLE SUB-ASSEMBLY WITH SENSOR (a) Check that the ignition switch is OFF. (b) Check that the battery negative (-) terminal is disconnected. CAUTION: Wait at least 90 seconds after disconnecting t ...