Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Manual Transmission Unit

Components

COMPONENTS

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

*1

SHIFT DETENT BALL PLUG

*2

SHIFT DETENT BALL COMPRESSION SPRING

*3

MANUAL TRANSMISSION FILLER PLUG

*4

SHAFT DETENT BALL

*5

DRAIN PLUG SUB-ASSEMBLY

*6

GASKET

*7

STRAIGHT SCREW PLUG WITH HEAD

*8

SHIFT AND SELECT LEVER SPRING

*9

LOCK BALL PIN

*10

NO. 2 STRAIGHT SCREW PLUG WITH HEAD

*11

FRONT BEARING SHAFT SNAP RING

*12

INPUT SHAFT SHAFT SNAP RING

*13

COUNTER GEAR SHAFT NUT

*14

FRONT TRANSMISSION BEARING RETAINER OIL SEAL

*15

NO. 1 OIL RECEIVER PIPE

*16

FRONT BEARING RETAINER

*17

NEUTRAL POSITION SWITCH

-

-

N*m (kgf*cm, ft.*lbf) : Specified torque

Non-reusable part

MP Grease

Clutch spline grease

Precoated part

-

-

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

ILLUSTRATION

Inspection

Inspection

INSPECTION

PROCEDURE

1. INSPECT REVERSE IDLER GEAR RADIAL CLEARANCE

(a) Using a dial indicator, measure the radial clearance.

Standard clearance:

0.015 to 0.050 mm (0.000591 to 0.00196 in.)

Maximum clearance:

0.050 mm (0.00196 in.)

If the clearance is more than the maximum, replace the needle roller bearing.

2. INSPECT NO. 4 SYNCHRONIZER RING

(a) Using a feeler gauge, measure the clearance between the No. 4 synchronizer ring and gear spline.

Standard clearance:

0.82 to 1.48 mm (0.0323 to 0.0582 in.)

Maximum clearance:

0.82 mm (0.0323 in.)

If the clearance is less than the minimum, replace the No. 4 synchronizer ring.

(b) Coat the output shaft cone with gear oil.

(c) Check the braking effect of the synchronizer ring.

(1) Turn the synchronizer ring in both directions while pushing it against the output shaft cone. Check that the ring locks in both directions. If No. 4 synchronizer ring turns, replace it.

3. INSPECT REVERSE IDLER GEAR

(a) Install the reverse idler gear with the reverse idler gear shaft bolt.

Torque:

25 N·m {255 kgf·cm, 18 ft·lbf}

(b) Using a feeler gauge, measure the thrust clearance.

Standard clearance:

0.196 to 0.939 mm (0.0078 to 0.0369 in.)

Maximum clearance:

0.939 mm (0.0369 in.)

If the clearance is more than the maximum, replace the reverse idler gear shaft, reverse idler gear or transmission case.

(c) Remove the reverse idler gear.

Vehicle Speed Sensor "A" No Signal (P050031)
DESCRIPTION Vehicles, which are equipped with ABS (Anti-lock Brake System), detect the vehicle speed using the skid control ECU (brake actuator assembly) and speed sensors. Each speed sensor moni ...

Neutral Position Switch
Components COMPONENTS ILLUSTRATION *1 NEUTRAL POSITION SWITCH *2 GASKET N*m (kgf*cm, ft.*lbf): Specified torque ...

Other materials:

Diagnosis System
DIAGNOSIS SYSTEM 1. DESCRIPTION (a) Sliding roof system data and Diagnostic Trouble Codes (DTCs) can be read through the vehicle Data Link Connector 3 (DLC3). When the system seems to be malfunctioning, use the Techstream to check for malfunctions and perform repairs. 2. CHECK DLC3 (a) Check ...

Data List / Active Test
DATA LIST / ACTIVE TEST 1. READ DATA LIST HINT: Using the Techstream to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or sig ...

Main Switch Illumination Circuit
DESCRIPTION When the light control switch is turned to the tail or head position, this circuit sends an illumination signal to the wireless charger main switch (mobile wireless charger switch). Based on this signal, the wireless charger main switch (mobile wireless charger switch) is illumina ...

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