INSTALLATION
PROCEDURE
1. INSTALL ENGINE COOLANT TEMPERATURE SENSOR
2. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY
3. INSTALL IGNITION COIL ASSEMBLY
4. INSTALL FUEL INJECTOR SEAL
5. INSTALL FUEL INJECTOR ASSEMBLY
6. INSTALL FUEL DELIVERY PIPE RH
7. INSTALL FUEL DELIVERY PIPE ASSEMBLY LH (FUEL PRESSURE SENSOR)
8. INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY
9. SET FUEL PUMP ASSEMBLY (for High Pressure)
10. TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
11. INSTALL FUEL PUMP ASSEMBLY (for High Pressure)
12. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
13. INSTALL FUEL TUBE SUB-ASSEMBLY
14. INSTALL WIRE HARNESS CLAMP BRACKET
15. INSTALL INTAKE MANIFOLD
16. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
17. INSTALL VACUUM PUMP ASSEMBLY (for Vacuum Brake Booster)
18. INSTALL VACUUM PUMP HOLE COVER BRACKET (for Hydraulic Brake Booster)
(a) Install a new O-ring.
(b) Apply engine oil to the O-ring.
(c) Install the vacuum pump hole cover bracket with the 2 bolts.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
NOTICE:
19. CONNECT NO. 4 WATER BY-PASS HOSE (for Automatic Transmission)
(a) Connect the No. 4 water by-pass hose and slide the hose clip to secure it.
20. INSTALL NO. 2 WATER BY-PASS PIPE (for Automatic Transmission)
(a) Install the No. 2 water by-pass pipe with the 2 bolts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(b) Connect the No. 10 water by-pass hose and slide the hose clip to secure it.
21. INSTALL NO. 2 WATER BY-PASS PIPE (for Manual Transmission)
(a) Install the No. 2 water by-pass pipe with the 2 bolts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(b) Connect the No. 10 water by-pass hose and slide the 2 hose clips to secure it.
22. INSTALL WATER HOSE SUB-ASSEMBLY
(a) Install the water hose sub-assembly and slide the 2 hose clips to secure it.
23. INSTALL NO. 1 WATER BY-PASS PIPE (w/ Oil Cooler)
(a) Install the No. 1 water by-pass pipe with the 3 bolts and nut as shown in the illustration. Text in Illustration
Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} |
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(b) Connect the 4 hoses and slide the 4 hose clips to secure it.
24. INSTALL NO. 4 WATER BY-PASS HOSE
(a) Install the No. 4 water by-pass hose and slide the hose clip to secure it.
25. INSTALL NO. 3 WATER BY-PASS HOSE
(a) Install the No. 3 water by-pass hose and slide the 2 hose clips to secure it.
26. INSTALL NO. 2 WATER BY-PASS HOSE
(a) Install the No. 2 water by-pass hose and slide the 2 hose clips to secure it.
27. INSTALL WATER BY-PASS HOSE
(a) Install the water by-pass hose and slide the 2 hose clips to secure it.
28. INSTALL NO. 5 WATER BY-PASS HOSE
(a) Install the No. 5 water by-pass hose and slide the hose clip to secure it.
29. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
(a) Install the V-ribbed belt tensioner assembly with the 2 bolts.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
30. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Install the 2 No. 2 idler pulley sub-assemblies with the 2 bolts.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
31. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY
(a) Install the No. 1 idler pulley sub-assembly with the bolt. Text in Illustration
Torque: 54 N·m {551 kgf·cm, 40 ft·lbf} HINT: "DOUBLE" is marked on the idler pulley to distinguish it from the No. 2 idler pulley. |
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32. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET
(a) Install the No. 1 compressor mounting bracket with the 2 bolts.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
33. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH
(a) Install the front No. 1 engine mounting bracket LH with the 3 bolts.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
34. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH
(a) Install the front No. 1 engine mounting bracket RH with the 4 bolts.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
35. INSTALL OIL LEVEL DIPSTICK GUIDE
(a) Apply a light coat of the engine oil to a new O-ring.
(b) Install the O-ring.
NOTICE:
During installation, be careful not to damage the O-ring.
(c) Install the oil level dipstick guide with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
NOTICE:
Make sure that the O-ring is not damaged or does not jump out of position during installation.
(d) Connect the clamp.
36. INSTALL OIL LEVEL DIPSTICK SUB-ASSEMBLY
(a) Install the oil level dipstick sub-assembly.
Terminals Of Ecu
TERMINALS OF ECU
1. CHECK POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY
(a) for Double Cab
(1) Disconnect the P18 power window regulator master switch assembly connector.
(2) Measure the voltage and resistance according to the value(s) in the table
below.
HINT:
Measure the values on the wi ...
Diagnostic Trouble Code Chart
DIAGNOSTIC TROUBLE CODE CHART
If a DTC is displayed during the DTC check, check the parts listed in
the table below and proceed to the "See page" given.
*1: "Comes on" means the Malfunction Indicator Lamp (MIL) illuminates.
*2: "DTC stored" means ...
Taillight Relay Circuit
DESCRIPTION
The main body ECU (multiplex network body ECU) controls the operation of the
TAIL relay.
WIRING DIAGRAM
CAUTION / NOTICE / HINT
NOTICE:
Inspect the fuses for circuits related to this system before performing
the following inspection procedure.
If the main body EC ...