Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL GENERATOR ASSEMBLY

(a) Install the generator bracket to the generator assembly with the bolt.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

(b) Install the generator assembly with the 2 bolts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(c) Connect the generator bracket to the cylinder block sub-assembly with the bolt.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

(d) Engage the clamp and connect the engine wire to the generator bracket.

(e) Connect the engine wire to the generator assembly with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(f) Connect the engine wire to the terminal B with the nut.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(g) Install the terminal cap.

(h) Connect the connector to the generator assembly .

(i) Install the wire harness clamp bracket with the bolt.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(j) Engage the clamp and install the engine wire to the wire harness clamp bracket.

2. INSTALL NO. 1 SURGE TANK STAY

Click here 3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the No. 2 idler pulley sub-assembly with the bolt.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

4. INSTALL V-BANK COVER

Click here 5. INSTALL BATTERY TRAY

5. INSTALL BATTERY TRAY

6. INSTALL BATTERY

7. INSTALL BATTERY CLAMP SUB-ASSEMBLY

(a) Install the battery clamp sub-assembly and tighten the nut.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

8. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

9. CONNECT CABLE TO NEGATIVE TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here Reassembly

Inspection
INSPECTION PROCEDURE 1. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY (a) Using a vernier caliper, measure the brush length. Text in Illustration *a Len ...

Reassembly
REASSEMBLY PROCEDURE 1. INSTALL GENERATOR DRIVE END FRAME BEARING (a) Using SST and a press, press in a new generator drive end frame bearing. SST: 09950-60010 09951-00470 SST: ...

Other materials:

Transfer L4 Position Switch Circuit (C1268)
DESCRIPTION A-TRAC is activated if wheel skid is detected while the transfer is in the L4 position. DTC Code DTC Detecting Condition Trouble Areas C1268 L4 detection switch signal input to skid control ECU (master cylinder solenoid ...

Data List / Active Test
DATA LIST / ACTIVE TEST 1. DATA LIST HINT: Using the Techstream to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals ...

Diagnosis System
DIAGNOSIS SYSTEM 1. DESCRIPTION The 4 wheel drive control ECU records DTCs when the ECU detects a malfunction in the ECU itself or in system circuits. The DTCs can be read through the DLC3 of the vehicle. When the system seems to be malfunctioning, use the Techstream to check for malfunctions ...

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