Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Inspection

INSPECTION

PROCEDURE

1. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY

(a) Using a vernier caliper, measure the brush length.

Text in Illustration

*a

Length

Standard exposed length:

9.5 to 11.5 mm (0.374 to 0.453 in.)

Minimum exposed length:

4.5 mm (0.177 in.)

If the brush length is less than the minimum, replace the generator brush holder assembly.

2. INSPECT GENERATOR ROTOR ASSEMBLY

(a) Check that the generator rotor bearing is not rough or worn.

If necessary, replace the generator rotor assembly.

(b) Check the generator rotor assembly for an open circuit.

(1) Measure the resistance according to the value(s) in the table below.

Text in Illustration

*a

Slip Ring

Standard Resistance:

Generator Assembly Type

Tester Connection

Condition

Specified Condition

for 100A

Slip ring - Slip ring

20°C (68°F)

1.8 to 2.2 Ω

for 130A

1.55 to 1.95 Ω

If the result is not as specified, replace the generator rotor assembly.

(c) Check the generator rotor assembly for an open circuit.

(1) Measure the resistance according to the value(s) in the table below.

Text in Illustration

*a

Slip Ring

*b

Rotor Core

Standard Resistance:

Tester Connection

Condition

Specified Condition

Slip ring - Rotor core

Always

10 MΩ or higher

If the result is not as specified, replace the generator rotor assembly.

(d) Using a vernier caliper, measure the slip ring diameter.

Text in Illustration

*a

Diameter

Standard diameter:

14.2 to 14.8 mm (0.559 to 0.583 in.)

Minimum diameter:

14.0 mm (0.551 in.)

If the diameter is less than the minimum, replace the generator rotor assembly.

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE GENERATOR PULLEY (a) Mount the generator assembly in the vise between aluminum plates. NOTICE: Do not overtighten the vise. (b) Install SST 1-A to the generator p ...

Installation
INSTALLATION PROCEDURE 1. INSTALL GENERATOR ASSEMBLY (a) Install the generator bracket to the generator assembly with the bolt. Torque: 20 N·m {204 kgf·cm, 15 ft·lbf} (b) Install the generat ...

Other materials:

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE REAR AXLE SHAFT SNAP RING (a) Using a snap ring expander, remove the snap ring. 2. REMOVE REAR AXLE SHAFT (a) Using SST and press, remove the rear axle shaft. SST: 09521-25011 SST: 09521-25021 3. REMOVE REAR AXLE BEARING RETAINER INNER (a) Remove the rear ...

Data List / Active Test
DATA LIST / ACTIVE TEST 1. READ DATA LIST HINT: Using the Techstream to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or sig ...

Sound Signal Circuit between Radio Receiver and Stereo Jack Adapter
DESCRIPTION The No. 1 stereo jack adapter assembly sends the sound signal from an external device to the navigation receiver assembly via this circuit. If there is an open or short in the circuit, sound cannot be heard from the speakers even if there is no malfunction in the stereo component a ...

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