Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL TRANSFER ASSEMBLY

Click here 2. INSTALL WIRING HARNESS CLAMP BRACKET

2. INSTALL WIRING HARNESS CLAMP BRACKET

(a) Install the 4 wiring harness clamp brackets with the 4 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

3. INSTALL TRANSMISSION BREATHER SUB-ASSEMBLY

(a) Install the 2 brackets to the manual transmission assembly with the 2 bolts.

Torque:

19 N·m {194 kgf·cm, 14 ft·lbf}

(b) Install the transmission breather sub-assembly to the control shift lever retainer assembly.

(c) Attach the 3 breather hose clamps.

4. INSTALL MANUAL TRANSMISSION ASSEMBLY

(a) Install the manual transmission assembly with the 9 bolts.

Torque:

Bolt A :

72 N·m {730 kgf·cm, 53 ft·lbf}

Bolt B :

37 N·m {380 kgf·cm, 28 ft·lbf}

5. CONNECT WIRE HARNESS

(a) Attach the 10 clamps to install the wire harness.

(b) Connect the 3 connectors.

6. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

(a) Install the rear engine mounting insulator to the manual transmission assembly with the 4 bolts.

Torque:

58 N·m {591 kgf·cm, 43 ft·lbf}

7. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

(a) Install the No. 3 frame crossmember sub-assembly with the 4 nuts and 4 bolts.

Torque:

40 N·m {408 kgf·cm, 30 ft·lbf}

(b) Install the 4 bolts to the No. 3 frame crossmember sub-assembly.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

8. INSTALL FRONT SUSPENSION MEMBER BRACKET LH AND RH

(a) Install the front suspension member bracket LH and front suspension member bracket RH to the No. 3 frame crossmember sub-assembly and vehicle body with the 8 bolts.

Torque:

33 N·m {337 kgf·cm, 24 ft·lbf}

9. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY

Click here 10. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

10. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

Click here 11. INSTALL STARTER ASSEMBLY

11. INSTALL STARTER ASSEMBLY

Click here 12. INSTALL NO. 2 MANIFOLD STAY

12. INSTALL NO. 2 MANIFOLD STAY

Click here 13. INSTALL MANIFOLD STAY

13. INSTALL MANIFOLD STAY

Click here 14. INSTALL FRONT EXHAUST PIPE ASSEMBLY

14. INSTALL FRONT EXHAUST PIPE ASSEMBLY

Click here 15. ADD MANUAL TRANSMISSION OIL

15. ADD MANUAL TRANSMISSION OIL

Click here 16. INSTALL NO. 1 FLOOR SHIFT BUSH

16. INSTALL NO. 1 FLOOR SHIFT BUSH

(a) Install the No. 1 floor shift bush to the floor shift shift lever assembly.

17. INSTALL FLOOR SHIFT SHIFT LEVER ASSEMBLY

(a) Apply MP grease to the tip of the floor shift shift lever assembly.

Text in Illustration

MP grease

(b) Cover the shift lever cap with a cloth.

Text in Illustration

*1

Shift Lever Cap

*a

Press Down

*b

Clockwise

*c

Lock

(c) While pressing down on the shift lever cap, turn it clockwise to install the shift lever assembly.

(d) Attach the shift lever cap boot to the manual transmission.

18. INSTALL SHIFT LEVER BOOT ASSEMBLY

(a) Install the shift lever boot assembly with the 2 screws and 2 clips.

19. INSTALL FRONT CONSOLE BOX

Click here 20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here Removal

Components
COMPONENTS ILLUSTRATION ILLUSTRATION ...

Removal
REMOVAL PROCEDURE 1. PRECAUTION NOTICE: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make ...

Other materials:

Problem Symptoms Table
PROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each sy ...

Turn signal lever
Right turn Left turn Move and hold the lever partway to signal a lane change. The right hand signal will flash until you release the lever. Move and hold the lever partway to signal a lane change. The left hand signal will flash until you release the lever. ■Turn signals can be ...

Inspection
INSPECTION PROCEDURE 1. INSPECT CYLINDER BLOCK FOR WARPAGE (a) Using a precision straightedge and feeler gauge, measure the warpage of the contact surface of the cylinder head gasket. Standard warpage: 0 to 0.05 mm (0 to 0.00197 in.) Maximum warpage: 0.07 mm (0.00276 ...

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