Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL TRANSMISSION WIRE

(a) Coat 2 new O-rings with ATF, and install them to the 2 temperature sensors.

(b) Coat a new O-ring with ATF, and install it to the transmission wire.

(c) Install the transmission wire to the automatic transmission case sub-assembly with the bolt.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

(d) Connect the transmission wire connector.

HINT:

Push up the lever until the claw of the transmission wire connector makes a connection sound.

2. INSTALL TRANSMISSION INSULATOR RH (for 2GR-FKS)

(a) Install the transmission insulator RH to the automatic transmission assembly with the 2 bolts.

Torque:

14 N·m {143 kgf·cm, 10 ft·lbf}

(b) Install the wire harness clamp bracket to the transmission insulator RH with the bolt.

Torque:

13 N·m {127 kgf·cm, 9 ft·lbf}

3. INSTALL TRANSMISSION INSULATOR RH (for 2TR-FE)

(a) Install the transmission insulator RH to the automatic transmission assembly with the 3 bolts.

Torque:

14 N·m {143 kgf·cm, 10 ft·lbf}

4. CONNECT TRANSMISSION WIRE

(a) Connect the 7 solenoid valve connectors.

Text in Illustration

*1

Temperature Sensor Clamp

*2

Temperature Sensor

(b) Install the 2 temperature sensors and 2 temperature sensor clamps to the transmission valve body assembly with the bolt.

Torque:

for Bolt A :

10 N·m {102 kgf·cm, 7 ft·lbf}

for Bolt B :

11 N·m {112 kgf·cm, 8 ft·lbf}

5. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

(a) Install the 4 transmission oil cleaner magnets to the automatic transmission oil pan sub-assembly as shown in the illustration.

(b) Install a new automatic transmission oil pan gasket to the automatic transmission oil pan sub-assembly.

(c) Install the automatic transmission oil pan sub-assembly with automatic transmission oil pan gasket to the automatic transmission case sub-assembly with the 10 bolts.

Text in Illustration

*1

Sleeve

*2

Automatic Transmission Case Sub-assembly

*a

Correct

*b

Incorrect

*c

Protrusion

Torque:

7.4 N·m {75 kgf·cm, 65 in·lbf}

NOTICE:

  • Make sure that the automatic transmission oil pan gasket seal surface and automatic transmission oil pan sub-assembly contact surface are free of oil and foreign matter.
  • Install the automatic transmission oil pan gasket so that there is no slack in the automatic transmission oil pan gasket, and the entire seal surface is level.
  • Make sure that the 8 protrusions are properly engaged to the automatic transmission oil pan sub-assembly.
  • When installing the automatic transmission oil pan sub-assembly, make sure that the automatic transmission oil pan gasket is not pinched between the sleeve and the seal surface of the automatic transmission case sub-assembly.

6. ADD AUTOMATIC TRANSMISSION FLUID

(See page Valve Body Assembly )

Removal
REMOVAL PROCEDURE 1. DRAIN AUTOMATIC TRANSMISSION FLUID (a) Remove the drain plug and gasket from the automatic transmission assembly and drain the ATF. ...

Valve Body Assembly
...

Other materials:

Inspection
INSPECTION PROCEDURE 1. INSPECT BRAKE CYLINDER AND PISTON (a) Check the cylinder bore and piston for rust and scoring. 2. INSPECT PAD LINING THICKNESS (a) Using a ruler, measure the pad lining thickness. Standard thickness: 11.5 mm (0.453 in.) Minimum thickness: 1.0 mm (0.0394 in.) ...

Data List / Active Test
DATA LIST / ACTIVE TEST 1. ACTIVE TEST HINT: Using the Techstream to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered befo ...

Parts Location
PARTS LOCATION ILLUSTRATION *A for Access Cab *B w/ Washer Fluid Level Warning *C w/ Tire Pressure Warning System *D for Manual Transmission *E for Hydraulic Booster Type ...

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