Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

Do not try to remove the black nylon tube as it is welded to the fuel suction tube assembly (See page ). PROCEDURE ).

PROCEDURE

1. REMOVE FUEL SENDER GAUGE ASSEMBLY

2. REMOVE NO. 1 FUEL SUB-TANK

2. REMOVE NO. 1 FUEL SUB-TANK

(a) Disconnect the 2 fuel pump connectors.

(b) Disengage the clamp and disconnect the wire harness.

(c) Disengage the claw and 2 clamps and disconnect the jet pump nozzle.

(d) Using a screwdriver with its tip wrapped with protective tape, disconnect the jet pump from the No. 1 fuel sub-tank.

Text in Illustration

*a

Protective Tape

NOTICE:

The O-ring is installed firmly between the jet pump and No. 1 fuel sub-tank. Therefore, the jet pump and No. 1 fuel sub-tank should be separated carefully using a screwdriver.

(e) Disengage the 5 claws and remove the No. 1 fuel sub-tank.

NOTICE:

Do not damage the No. 1 fuel sub-tank.

3. REMOVE FUEL PUMP FILTER

(a) Disengage the 3 claws and disconnect the fuel pump filter from the fuel filter case.

(b) Disengage the claw and disconnect the fuel pump harness from the fuel pump filter.

4. REMOVE FUEL PUMP

(a) Disengage the clamp and disconnect the wire harness.

(b) Disengage the 2 claws and remove the No. 1 fuel suction support from the fuel filter case.

(c) Remove the fuel pump from the fuel filter case.

(d) Disconnect the fuel pump harness connector and remove the fuel pump harness from the fuel pump.

(e) Remove the O-ring and fuel pump spacer from the fuel pump.

Text in Illustration

*1

O-ring

*2

Fuel Pump Spacer

*a

5.0 mm (0.197 in.)

NOTICE:

Be careful not to damage the sealing surface.

HINT:

If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.

Components
COMPONENTS ILLUSTRATION ILLUSTRATION ...

Removal
REMOVAL PROCEDURE 1. REMOVE FUEL TANK ASSEMBLY Click here 2. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY Click here 3. REMOVE FUEL PUMP GAUGE RETAINER NOTICE: Before performing these proce ...

Other materials:

Inspection
INSPECTION PROCEDURE 1. REMOVE SPIRAL CABLE SUB-ASSEMBLY WITH SENSOR (a) If there are any defects as mentioned below, replace the spiral cable sub-assembly with a new one: Scratches, cracks, dents or chips on the connector or the spiral cable sub-assembly. (b) Inspect the spiral ca ...

Inspection
INSPECTION PROCEDURE 1. INSPECT BRAKE DRUM INSIDE DIAMETER (a) Using a brake drum gauge or equivalent, measure the inside diameter of the drum. Standard inside diameter: 254 mm (10.00 in.) Maximum inside diameter: 256 mm (10.08 in.) If the inside diameter is greater than the maximum, r ...

Installation
INSTALLATION PROCEDURE 1. INSTALL TRANSFER ASSEMBLY Click here 2. INSTALL WIRING HARNESS CLAMP BRACKET (a) Install the 4 wiring harness clamp brackets with the 4 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} 3. INSTALL TRANSMISSION BREATHER SUB-ASSEMBLY (a) Install the 2 brackets to t ...

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